• Title/Summary/Keyword: composite manufacturing process

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Reverse Engineering of Aged Planner Miller Main Spindle Using Central Composite Design (중심합성계획법을 이용한 노후 플래너 밀러 주축 스핀들의 역설계에 관한 연구)

  • Kim, Hong-Rok;Chung, Won-Jee;Seol, Sang-Seok;Hong, Dae-Sun;Gong, Seok-Whan;Lee, Hyun-Jun;Lee, Seong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.36-42
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    • 2022
  • Whereas the necessity for recycling and reuse is being emphasized owing to the depletion of resources and waste disposal problems caused by the continuous development of the industry, the importance of remanufacturing has been highlighted recently. Re-manufacturing involves a series of processes in which failed disposal or aging goods are recovered to a state similar to that of a new product. In this regard, machine tools, which are large structures, can achieve the effect of remanufacturing. Among the various elements constituting the machine tool, the main spindle portion that affects the processing precision is critical. Therefore, this study is conducted to derive improvement measures for the main axis of an old Miller planner via reverse engineering and central composite design, which is one of the core processes of remanufacturing.

Unit Mass Estimation and Analysis from Textile Spinning/Weaving Manufacturing Facility Nearby Nakdong River Basin (낙동강 수계에서 제사방적제조 업체에 대한 공정별 원단위산정 및 분석)

  • Lee, Hongshin;Son, Gontae;Gu, Jungeun;Konboonraksa T.;Lee, Hongtae;Lee, Seunghwan
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.5
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    • pp.541-550
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    • 2008
  • In this investigative study, the unit mass discharge for the major water quality parameters such as flowrate, SS, BOD, CODmn, CODcr, TN, TP from textile spinning/weaving industry nearby Nakdong river basin was estimated. To represent the respective industries, three companies from hundreds of textile spinning/weaving industries located in Nakdong river basin was carefully selected based on its manufacturing goods, flowrate and location for the estimation of unit mass discharge based on unit operation and process. There was a drastic decrease of unit mass discharge estimation between influents and effluents of water quality parameters, which represents the removal capacity of wastewater treatment plant. With the advent of new regulation on the imposed payment proportional to the total amount of pollutants discharge into the water body, the concept of cleaner production technology should be employed in the unit operation/process in wastewater treatment plant as well as textile manufacturing procedure to minimize the levy on the pollutants discharge. Unit mass discharge estimations of unit process (estimated in this study) in major water quality parameters (SS, BOD, COD, TN and TP) based on land were similar to those of composite process (estimated by National Institute of Environmental Research). But the unit mass discharge estimations of unit process in BOD and CODmn based on total sale were much higher than those of composite one while in SS, TN and TP similar to each other. For the detailed estimation of the imposed payment, unit mass estimation based on unit process should be further emphasized.

A Study on the Development of Integrated Folding Composite Wing Using Optimal Design and Multiple Processes (최적설계 및 다중공정을 적용한 일체형 접이식 복합재료 날개 개발 연구)

  • Lee, Jong-Cheon
    • Journal of Aerospace System Engineering
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    • v.12 no.3
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    • pp.70-78
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    • 2018
  • This research was carried out to develop an integrated folding wing made from carbon composite materials. Design requirements were reviewed and composite wing sizing was conducted using design optimization with commercial software. Three composite manufacturing processes including hot-press, pultrusion, and autoclave were evaluated and the most suitable processes for the integrated wing fabrication were selected, with consideration given to performance and cost. The determined manufacturing process was verified by two design development tests for selecting the design concept. Stiffness and strength of the composite wing were estimated through structural analyses. The test loads were calculated and static tests about design limit load and design ultimate load were performed using both wings. As a result, the evaluation criterions of the tests were satisfied and structural safety was verified through the series of structural analyses and testing.

Inspection of Composite Working Implement of Tractor using 3D Scanning and Reverse Design (3차원스캐닝과 역설계를 이용한 트랙터 복합작업기 치수 검사)

  • Lee, Choong-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.45-53
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    • 2017
  • Disc harrow-type composite working implements of tractors are able to work almost 15km/hr. Soil reversing and plowing of agricultural fields are thereby faster than the existing rotavator speed of 2.5 km/h. In Korea, its supply process is being delayed because of the traditional tillage method of rotavator plowing operations. To develop products suitable for the domestic environment, an analysis and inspection was performed on the products of advanced specifications. 3D modeling was performed on main parts and frames using 3D scanner.

Manufacturing of Cu/Al busbar made by brazing method (EutecRod계 brazing에 의한 Cu/Al busbar 제조)

  • Woo, B.C.;Kim, B.S.;Lee, H.W.
    • Proceedings of the KIEE Conference
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    • 1997.07d
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    • pp.1449-1451
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    • 1997
  • Busbar made with Cu or Cu alloys and producted by Plastic manufacturing process. In this study, we research the manufacturing trend of Cu clad Al busbar for low cost and light weight which used for a electric power supply of distributing board. The objectives of this study is the manufacturing of composite busbar on electric power supply, the process and application for Cu clad Al busbar and the relation between electric properties and manufacturing operating process on contact parties.

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Forming Characteristics with Cavity Pressure and Temperature Signal Inside Mold in High-Pressure Resin Transfer Molding Process of Carbon Fiber Reinforced Composite Material (탄소섬유강화복합소재의 고압수지이송성형공정에서 금형 내 캐비티의 압력 및 온도신호에 따른 성형특성)

  • Han, Beom-Jeong;Jeong, Yong-Chai;Kim, Sung-Ryul;Kim, Ro-Won;Kang, Myung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.81-86
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    • 2017
  • The high-pressure resin transfer molding (HP-RTM) process has a very effective for the mass production of carbon fiber reinforced plastic (CFRP) for light weight in the automotive industry. In developing robust equipment, new process and fast cure matrix systems reduces significantly the cycle time less than 5 minutes in recent years. This paper describes the cavity pressure, temperature and molding characteristics of the HP-RTM process. The HP-RTM mold was equipped with two cavity pressure sensors and three temperature sensors. The cavity pressure characteristics of the HP-RTM injection, pressurization, and curing processes were studied. This experiment was conducted with selected process parameters such as mold cap size, maximum press force, and injection volume. Consequently, this monitoring method provides correlations between the selected process parameters and final forming characteristics in this work.

Design Development Test for Composite Wind Turbine Blade (풍력발전기용 복합재 윈드터빈 블레이드의 설계 개발 시험)

  • Lee Chung-Hun;Jung Sung-Hoon;Park Ji-Sang;Kim Tae-Wook
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.22-25
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    • 2004
  • This paper describes method and procedure for DDT (Design Development Test) of composite wind turbine blade composites. The test type of DDT is bending test, such as cantilever beam, based on the rated wind speed of wind power generation system. DDT was carried out in order to compare with the result of FEM analysis, characterize structural stability, verify manufacturing process and review test method of full scale blade.

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Rotordynamic Stability Analyses of a Composite Roller for Large LCD Panel Manufacturing (대형 LCD 패널 제조 공정용 복합재 롤러 봉의 진동 안정성 해석)

  • Park, Hyo-Geun;Kim, Dong-Man;Kim, Dong-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.641-648
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    • 2007
  • Computational rotor dynamic analyses of designed composite roller for large LCD panel manufacturing process have been conducted. The present computational method is based on the general finite element method with rotating gyroscopic effects. General purpose commercial finite element code, with special rotordynamics analysis module is applied. For the purpose of numerical verification, comparison study for a benchmark dual rotor model with support bearings is also presented. Detailed finite element models for composite roller with different length are constructed and analyzed considering gravity effect in order to investigate vibration characteristics in actual operation environment. As results of the present study, rotor stability diagrams and mass unbalance responses are presented for different rotating conditions.

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Mechanical Properties Evaluation of Composites for Electromagnetic Waves Absorption (전자기파 흡수용 복합재료의 기계적 강도평가)

  • 오정훈;김천곤;홍창선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.105-108
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    • 2002
  • Materials, matrices mixed with various kinds of conductive or magnetic powder, such as ferrite, have been used as the electromagnetic wave absorbing ones, so called RAM(radar absorbing material). The structure that does not only have electromagnetic waves absorbing property like RAM but also supports loads is called RAS(radar absorbing structure). One of the existing manufacturing process of RAS is to compound with conductive powders the glass fiber-reinforced composite with good permeability and the ability to support loads. The process, however, causes a number of problems, such as the degradation in the mechanical properties of the composite, especially, interlamina shear strength. In this study, mechanical properties of glass fabric/epoxy composite containing 7wt% carbon black powders were measured and compared with pure glass fabric/epoxy composites.

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Requirements for Composite Material Property Sharing System to Korean Products (국산 복합재료의 물성치 공유체계 수립을 위한 요구조건)

  • Suh, Jang Won;Rhee, Seung Yun;Lee, Young Dae
    • Journal of Aerospace System Engineering
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    • v.7 no.1
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    • pp.32-38
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    • 2013
  • This paper presents a survey results on the material properties sharing system database on composite in USA. The requirements on management and database for Korean composite product that meet KAS (Korean Airworthiness Standard) are suggested. The certification policy on composite material qualification of also introduced. The benefits to material supplier, aircraft manufacturer and certification authority, which get through the database have been considered. The database managing process, composite material manufacturing process, properties and design allowable meeting KAS have been suggested.