• 제목/요약/키워드: compensate

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CNC 공작기계의 열변형 오차 보정 (I) - 보정장치 기초실험 - (Compensation of Thermal Error for the CNC Machine Tools (I) - The Basic Experiment of Compensation Device -)

  • 이재종;최대봉;곽성조;박현구
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.453-457
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    • 2001
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric and thermal errors of the machine tools. In this study, the compensation device is manufactured in order to compensate thermal error of machine tools under the real-time. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses, a designed spherical ball artifact, and five gap sensors. In order to compensate thermal characteristics under several operating conditions, experiments performed with five gap sensors and manufactured compensation device on the horizontal machining center.

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가공공정 최적화 및 무인화를 위한 요소기술 분석 연구 (Key Technology Analysis for Machining Process Optimization and Automation)

  • 김동훈;송준엽
    • 한국생산제조학회지
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    • 제22권2호
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    • pp.179-184
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    • 2013
  • In this article, we introduce the study case of technology that can automatically compensate the errors of these factors of a machine during processing on the machine tool's CNC(Computerized Numerical Controller) in real time. The biggest factors that lower the machining accuracy are thermal deformation and chatter vibration. This study is related to the detection and compensation of thermal deformation and chatter vibration that can compensate for faster and produce processed goods with more precision by autonomous compensation. In addition, this study is related to the active control of vibration during machining, monitoring of cutting force and auto recognition of machining axes origin. Thus, we attempt to introduce the related contents of the development we have made in this article.

미세부품 영상 측정시 진동에 의한 오차 보상 알고리즘 개발 (Development of Error Compensation Algorithm for Image based Measurement System)

  • 표창률
    • 한국정밀공학회지
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    • 제21권10호
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    • pp.102-108
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    • 2004
  • In this paper, we studied a vibration problem that is critical and common to most precision measurement systems. For micro mechanical part measurements, results obtained from the vision-based precision measurement system may contain errors due to the vibration. In order to defeat this generic problem, for the current study, a PC based image processing technique was used first, to assess the effect of the vibration to the precision measurement and second, to develop an in-situ calibration algorithm that automatically compensate the measurement results in real time. We used a set of stereoscopic CCD cameras to acquire the images for the dimensional measurement and the reference measurement. The mapping function was obtained through the in-situ calibration to compensate the measurement results and the statistical analysis for the actual results is provided in the paper. Based on the current statistical study, it is expected to obtain high precision results for the micro measurement systems.

NC 선반가공에 있어서 가공오차의 자동 보정에 관한 연구 (A study on the automatic compensation of machining error in NC turning)

  • 박천경;박동삼
    • 대한기계학회논문집
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    • 제14권6호
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    • pp.1542-1551
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    • 1990
  • 본 연구에서는 직경오차를 최종 다듬질 가공 직전에 선반의 주축 정지 상태에 서 공구대에 부착시킨 전기마이크로미터로 측정하는 방법을 이용하여, 어떠한 공작물 형상에 대해서도 오차 측정경로를 NC 프로그램으로 자동 생성하고 이를 이용하여 직경 오차를 측정, 보정하는 알고리즘을 제안함과 동시에 수정된 최종 다듬질 가공용 NC프 로그램을 자동적으로 생성하는 시스템을 개발하고자 한다.

선박의 항로추종을 위한 펴지 PID 제어기형 오토파이럿 시스템 (A Fuzzy PID Controller Type Autopilot System for Route-Tracking of Ships)

  • 김종화;하윤수;이병결
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권6호
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    • pp.760-769
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    • 2006
  • This paper proposes an autopilot system using a fuzzy PID controller to satisfy performances required for the automatic navigation of ships under various marine circumstances. The existing autopilot system using a PD type controller has difficulties in eliminating a steady-state error and compensating nonlinear characteristics of ships. The autopilot system using the proposed fuzzy PID controller has a self-tuning ability, an ability to compensate nonlinear characteristics, and an ability to turn at constant angular velocity. Therefore. it can naturally make a steady-state error zero, compensate nonlinear dynamic effect of ships, have an adaptability to parameter variation owing to shallow water effect, and have an ability to turn ship's course rapidly without overshoot through procedures of acceleration, constant, and deceleration of angular velocity for large course-changing.

공작기계의 체적오차 보정과 가상가공 시스템에 관한 연구 (A study of the Volumetric Error Compensation and Virtual Machining System in a Machine Tool)

  • 양승한
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 추계학술대회 논문집
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    • pp.134-139
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    • 1998
  • The objective of this study is to estimate and to compensate for the volumetric error of a machine tool. In this paper, the volumetric error is defined and error synthesis model is presented. Then, the volumetric error of workpiece is compared through the virtual machining and a new tool-path is generated to compensate for the error in the post-processor of CAM system using the error synthesis model. By this method, the error is compensated without modification or replacement of a machine tool being in use.

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절삭 가공시 발생하는 주기적 외란의 제거 (Periodic Disturbance Cancelling without Phase Delay in Cutting Process)

  • 임혁;최종호;최병갑
    • 제어로봇시스템학회논문지
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    • 제5권7호
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    • pp.800-807
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    • 1999
  • A Periodic disturbance canceller is proposed to compensate for the periodic disturbance due to cutting process in a CNC machining center. The periodic disturbance canceller estimates the Periodic disturbance without phase delay. This is achieved by using linear phase low-pass filter and frequency response reciprocal filter of plant at the frequency of the periodic disturbance. This method is implemented in the position control system of the CNC machining center with general disturbance compensators in order to compensate for both the frictional force and the periodic disturbance. The experimental results are described to show its effectiveness.

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유도전동기 벡터제어 시스템에서 DQ변환을 이용한 시간지연 보상 (Compensation of Time Delay in Induction Motor Vector Control System Using DQ Transformation)

  • 최병태;권우현;박철우
    • 제어로봇시스템학회논문지
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    • 제9권12호
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    • pp.1001-1008
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    • 2003
  • A time-delay compensation method for vector control system is proposed that can compensate for voltage and current distortions resulting from a time delay in the overall system due to the low pass filter, hysteresis control inverter, microprocessor program computation time, and so on. The proposed scheme estimates the time delay using the difference between the Q-axis stator current command and the time-delayed actual Q-axis stator current in a synchronous reference frame, then compensates the time delay in the voltage and current using the angular displacement of a DQ transformation. Accordingly, the proposed scheme can accurately compensate for the time delay related to the overall system, thereby significantly improving the performance of the vector control system, as verified by simulation and experiment.

필기체 한글의 오프라인 인식을 위한 효과적인 두 단계 패턴 정합 방법 (Efficient two-step pattern matching method for off-line recognition of handwritten Hangul)

  • 박정선;이성환
    • 전자공학회논문지B
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    • 제31B권4호
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    • pp.1-8
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    • 1994
  • In this paper, we propose an efficient two-step pattern matching method which promises shape distortion-tolerant recognition of handwritten of handwritten Hangul syllables. In the first step, nonlinear shape normalization is carried out to compensate for global shape distortions in handwritten characters, then a preliminary classification based on simple pattern matching is performed. In the next step, nonlinear pattern matching which achieves best matching between input and reference pattern is carried out to compensate for local shape distortions, then detailed classification which determines the final result of classification is performed. As the performance of recognition systems based on pattern matching methods is greatly effected by the quality of reference patterns. we construct reference patterns by combining the proposed nonlinear pattern matching method with a well-known averaging techniques. Experimental results reveal that recognition performance is greatly improved by the proposed two-step pattern matching method and the reference pattern construction scheme.

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반사거울 설치 방향 조정에 의한 Heliostat 기구오차에서 기인하는 태양추적오차의 보정 (Compensation of Sun Tracking Error caused by the Heliostat Geometrical Error through the Canting of Heliostat Mirror Facets)

  • 박영칠
    • 한국태양에너지학회 논문집
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    • 제29권6호
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    • pp.22-31
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    • 2009
  • Canting is the optical alignment of mirror facets of heliostat such that the heliostat could focus the energy as a unit concentrator. Canting could improve the optical performance of heliostat and thus improves the efficiency of heliostat and ultimately improves the efficiency of the solar thermal power plant. This study discusses the effect of mirror canting, especially off-axis canting, used to compensate the sun tracking error caused by the heliostat geometrical errors. We first show that the canting could compensate the sun tracking error caused by the heliostat geometrical errors. Then we show that the proper canting time could exist, depending on the heliostat location. Finally we show how much the sun tracking performance could be improved by canting, by providing RMS sun tracking error. The limitation and caution of using canting to improve the sun tracking performance are also discussed.