• 제목/요약/키워드: combined process

검색결과 2,677건 처리시간 0.025초

알루미늄 7075 복합압출재에 대한 공정해석 및 설계 (Analysis and Design of a Forming Porcess for Combined Extrusion with Aluminum AIIoy 7075)

  • 김진복;변상규
    • 소성∙가공
    • /
    • 제6권5호
    • /
    • pp.446-455
    • /
    • 1997
  • A Combined extrusion operation consists of forward and backward extrusion forming and it is possible to make the process be simple by employing it. But the metal flow pattern induced by the operation is hard to analyze accurately because the flows are non-steady, which have at least two directions dependent upon each other. So engineers in the industrial factories had conducted the two extrusion operations separately. A new process was designed by the industrial expert for forming of an alu-minum preform using the combined extrusion operation. In this study, experiments and finite element analysis was carried out to determine the process parameters. Through the preliminary experiment, it was shown that warm forming condition was more desirable than cold or hot ones. And optimal shape of initial billet could be also determined. From the compatibility test, bonde-lube was chosen as the optimal lubricant and 20$0^{\circ}C$ as the material temperature by the inspection of micro-structure. The operation was simulated by the rigid-plastic finite element method to examine the metal flow. Disap-pearing of dead metal zone was observed as the punch fell down and desirable shape was obtained from the one operation. As a result of this study, 7 operations could be reduced and 225% of material saved.

  • PDF

중·소규모 생활오수 처리를 위한 합병정화조 개발 (Development of Combined Septic Tank for Middle-Small Scale Sewage Treatment)

  • 임재명;한동준
    • 산업기술연구
    • /
    • 제17권
    • /
    • pp.73-77
    • /
    • 1997
  • This study aims to develop the combined septic tank for middle-small scale sewage treatment. The developed process were circular and separate type. The circular combined septic tank was controlled sludge discharge and could be modified the advanced treatment system. The separate combined septic tank was could be applicated wastewater that discharge flow was varied, and was could be maintained F/M ratio constantly. The optimum hydraulic retention time was about 16 hours.

  • PDF

다중센서 결합에 의한 외부표정요소 직접결정기법에 관한 연구 (A Study on Direct Georeferencing by Combined Multi-sensor)

  • 송연경
    • 한국지리정보학회지
    • /
    • 제8권1호
    • /
    • pp.88-95
    • /
    • 2005
  • 다중센서 결합에 의한 외부표정요소 결정기법은 항공기에 탑재한 GPS와 INS로 센서의 위치와 회전각을 정확히 결정함으로써 외부표정요소 결정을 위한 지상기준점 측량을 생략하거나 또는 최소한의 기준점만을 사용하여 외부표정요소를 결정할 수 있으며, 이에 따라 지형도 제작에 대한 시간과 경비를 크게 절감할 수 있다. 따라서 본 연구에서는 다중센서 결합과 동시에 CCD 카메라를 탑재하여 동시에 측량을 하고, 외부표정요소 직접결정 기법에 의한 CCD 영상으로 수치정사영상을 제작하였다. 본 연구에서 제작된 결과물에 대한 정확도 검증을 위하여 GPS로 측량한 지상검사점을 기본으로 하여 외부표정요소 직접결정 기법에 의하여 제작된 수치정사영상의 위치 정확도를 평가하였다. 수치정사영상은 소수의 기준점을 사용한 경우와 기준점을 사용하지 않은 경우의 두 가지로 제작하였다. 다중센서에 의한 제작된 수치정사영상의 정확도는 소수의 기준점을 사용한 경우, 축척 1:1,000 지도의 정확도 기준을 만족시켰으며, 기준점이 없이 제작된 정사영상의 정확도는 축척 1:5,000 지도의 정확도 기준을 만족함을 알 수 있었다.

  • PDF

두께 분포를 갖는 드럼 형상 제품의 성형을 위한 Deep Drawing과 단조 공정의 조합 (Combination of Deep Drawing and Forging Process for Forming Drum Shape Product Having Thickness Variation)

  • 차달준;김승수;변원용;강상욱;김응주;박훈재
    • 소성∙가공
    • /
    • 제14권5호
    • /
    • pp.439-443
    • /
    • 2005
  • Deep drawing and cold forging processes are combined to achieve near net shape forming of automotive part which has not only drum shape but also thickness variation. It is important to find out proper intermediate shape where two totally different forming methods should be joined seamlessly. In the course of development of the combined process, finite element analysis can be utilized effectively to decide optimal position for transferring from the sheet metal work to the bulk forming. Because machining process is eliminated, significant improvement in integrity, reliability, and durability of the part is expected. The developed process combination could be applied in real manufacturing process successfully.

COMBINED FORWARD-BACKWARD EXTRUSION WITH REVERSE RAM MOTION -APPLICATION TO FORMING OF GEAR-

  • Otsu M.;Hayashida D.;Osakada K.;Hanami S.
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
    • /
    • pp.158-161
    • /
    • 2003
  • Extrusion of forward-gear and backward-rod by combined extrusion with controlling the extrusion velocity using a counter tool is studied. In the combined forward-backward extrusion with controlling extrusion velocity, only parts with short gear can be formed. To obtain longer gear parts, extrusion with reverse ram motion is carried out after the combined forward-backward extrusion process. In this method, combined forward-backward extrusion is carried out until excessive extrusion length is attained and then, the motion of the punch is stopped and the counter tool is moved in the inverse direction and returned to the position for obtaining the desired extrusion length. The experiment is carried out by using lead for billets as a model material. With reverse ram motion, longer gear teeth without under-filling defect can be formed than that by only combined extrusion with controlling extrusion velocity.

  • PDF

Solar tower combined cycle plant with thermal storage: energy and exergy analyses

  • Mukhopadhyay, Soumitra;Ghosh, Sudip
    • Advances in Energy Research
    • /
    • 제4권1호
    • /
    • pp.29-45
    • /
    • 2016
  • There has been a growing interest in the recent time for the development of solar power tower plants, which are mainly used for utility scale power generation. Combined heat and power (CHP) is an efficient and clean approach to generate electric power and useful thermal energy from a single heat source. The waste heat from the topping Brayton cycle is utilized in the bottoming HRSG cycle for driving steam turbine and also to produce process steam so that efficiency of the cycle is increased. A thermal storage system is likely to add greater reliability to such plants, providing power even during non-peak sunshine hours. This paper presents a conceptual configuration of a solar power tower combined heat and power plant with a topping air Brayton cycle. A simple downstream Rankine cycle with a heat recovery steam generator (HRSG) and a process heater have been considered for integration with the solar Brayton cycle. The conventional GT combustion chamber is replaced with a solar receiver. The combined cycle has been analyzed using energy as well as exergy methods for a range of pressure ratio across the GT block. From the thermodynamic analysis, it is found that such an integrated system would give a maximum total power (2.37 MW) at a much lower pressure ratio (5) with an overall efficiency exceeding 27%. The solar receiver and heliostats are the main components responsible for exergy destruction. However, exergetic performance of the components is found to improve at higher pressure ratio of the GT block.

금형재료용 주철강의 복합열처리 특성 (Combined Heat Treatment Characteristics of Cast Iron for Mold Materials)

  • 황현태;소상우;김종도
    • 한국재료학회지
    • /
    • 제21권7호
    • /
    • pp.364-370
    • /
    • 2011
  • Currently, there are two main issues regarding the development of core technologies in the automotive industry: the development of environmentally friendly vehicles and securing a high level of safety in the event of an accident. As part of the efforts to address these issues, research into alternative materials and new car body manufacturing and assembly technologies is necessary, and this has been carried out mainly by the automotive industries. Large press molds for producing car body parts are made of cast iron. With the increase of automobile production and various changes of design, the press forming process of car body parts has become more difficult. In the case of large press molds, high hardness and abrasive resistance are needed. To overcome these problems, we attempted to develop a combined heat treatment process consisting of local laser heat treatment followed by plasma nitriding, and evaluated the characteristics of the proposed heat treatment method. From the results of the experiments, it has been shown that the maximum surface hardness is 864 Hv by the laser heat treatment, 953 Hv by the plasma nitriding, and 1,094 Hv by the combined heat treatment. It is anticipated that the suggested combined heat treatment can be used to evaluate the durability of press mold.

조합형 분리막공정을 이용한 침출수 처리에 관한 연구 (A Study on the Treatment of Leachate Using Combined Membrane Process)

  • 강문선;최광호;손성섭
    • 멤브레인
    • /
    • 제10권4호
    • /
    • pp.213-219
    • /
    • 2000
  • 고령화매립지 침출수 처리에서 발생되는 난분해성물질의 제거 및 탄소원 부족에 의한 탈질의 제한문제를 해결하고자 분리막침지형생물반응기(SMBR)와 역삼투(R/O)공정의 조합공정을 침출수처리에 적용하였다. 먼저 용인시에서 SMBR Pilot 테스트를 약 100일간 수행하였으며 여기서 SMBR 공정에 대한 신뢰성은 확인되었으나 ($NH_3$-N제거율 : 90%) 난분해성물질의 제거와 질산화의 한계는 있었다. 실플랜트 규모에서는 조합공정(SMBR + R/O)의 성능을 관찰하였는데 방류수의 $COD_{Cr}$이 3mg/L 이하(98%), TN이 50mg/L 이하(94%)의 우수한 처리효율을 보였다.

  • PDF

EP와 MR Polishing 복합공정에 의한 304 스테인리스강의 경면가공 (Mirrorlike Machining of SUS304 by Combined process of EP and MR Polishing)

  • 김동우;홍광표;조명우;이은상
    • 한국생산제조학회지
    • /
    • 제19권2호
    • /
    • pp.267-274
    • /
    • 2010
  • Recently, the magnetorheological (MR) polishing process has been examined as a new ultra-precision polishing technology for mirror surface generation in many applications, such as aspheric lenses, biochips, micro parts, etc. This method uses MR fluids which contains micro abrasives as a polishing media, and can. It is possible to obtain nano level surface roughness under suitable process conditions, however, required polishing time is highly dependent on the applied pre-polishing methods due to its very small material removal rate. Thus, in this study, a combined polishing method is presented to reduce total polishing time for SUS304. First, the electropolishing (EP) method was applied to obtain fine surface roughness, and the MR polishing was followed. Surface roughness variations were investigated according to the process conditions. As the results of this study, it was possible to reduce total polishing time for SUS304 using the proposed combined polishing method.

창조적 사고체계로서의 실내디자인 과정에 관한 연구 (A Study on the Interior Design Process as Creativite Thinking)

  • 이선민
    • 한국실내디자인학회논문집
    • /
    • 제13호
    • /
    • pp.60-71
    • /
    • 1997
  • A study was performed for combination active process between the academical theory and practical design process based on creative thinking process in interior desigv. At first, it was investigated the concepts and characteristics of creativity combined with creativite process of thinking, and also scientific and art characteristics on interior design to be educated together with logical and esthetical concepts required for creative thinking process. In reference with above process, it was systematically established stepwise process of interior design with creative thinking system. As a resualt, creativity in interior design could develop a unique design process combined informations about knowledge and experiences with actual acquirements by individual's experiences. So interior design could be approachable and developed with open-mind and consistently scientific methodology. Also creativity power of interior design could be solved by strategic knowledge acquired by practical experiences and problem solving capability in special branches. Like this, all design activities, including interior design, would be accomplished theoretical background and actual design process under the concepts of practical intension and use. So it would be made creative products by means of detail adapation process based on the theoretical atmosphere, therefore it'll be strongly based on the hardnessing of theoretical value and power. Theory for design process referred to environmental concepts, so including interior design, would not be terminated as for theoretical concepts but be responsible for future of well-developed design by accomplishment of various design adaption method for practical purpose and objectives.

  • PDF