• Design & Manufacturing
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• 제15권3호
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• pp.13-18
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• 2021

In plate forming technology, cylindrical drawing process is widely used in industry due to technological development. In this study, we used stainless steel 3042B and stainless steel 304J1, which are the most commonly used materials in the production of cold and hot water tanks for water purifiers, among cylindrical drawing products. Under the same conditions, the thickness of the sidewall of the product formed by drawn experiment was studied. As a result of the experiment, the bottom thickness of stainless steel 304J1 was considered to be thick. It is judged that the defect rate can be reduced by changing the breaking phenomenon of the floor surface of the cold and hot water bottles to the material of stainless steel 304j1. Stainless steel 304 2B material shows a sharp change in thickness from punch corner R to sidewall position, while stainless steel 304J1 material showed a uniform change from punch corner R to sidewall position. Stainless steel 304J1 material is considered to improve the clamping of the product in the process of extracting the product after hand drawing. The appearance of stainless steel 3042B products is considered to produce more wrinkles in the flange, which exerts greater tensile force on the sidewall during molding, resulting in uneven sidewall thickness.

• 한국기계가공학회지
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• 제13권2호
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• pp.35-40
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• 2014

Wire drawing is aplastic deformation process that produces a wire with a desired diameter by pulling the end of the wire through a die. During the cold wire drawing process, the temperature between the wire and the die bearing is increased. This temperature increase causesenergy consumption increase, bad wire quality, and decreased die life. To reduce friction and avoid high temperature between the wire and the die in the cold wire drawing process, a dry lubricant with soap particles is used. It is not possible to reused the lubricant onceiron oxide is attached to the soap particlesat high pressure die. In this study, recycling technologies for wasted soap particles with processes of crushing, separation, and screening are developed. From the evaluation, the recycling efficiency was found to be 86.97%.

• 한국재료학회지
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• 제8권4호
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• pp.354-358
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• 1998

Inconel 719 선재의 경도에 미치는 냉간신선가공량과 시효시간의 영향을 경도측정과 전자현미경을 사용하여 조사하였다. 고용화처리된 재료의 경도는 245Hzv이었으나 50% 냉간신선가공으로 450Hv까지 증가했다. 경도값은 시효시간이 증가함에 따라 초기에 증가하다 감소하는 것으로 나타났으며, 시효 초기 경도증가는 $\gamma^{"}$과 $\gamma^{'}$ 상의 석출에 의한 것이며, 최고경도 이후의 경도감소는$\gamma^{'}$상이 $\delta$상으로 변태되었기 때문이다. 냉간가공도가 증가함에 따라 최고경도에 이르는 시간은 감소되어 0, 30, 50%가공재들에 대해 각각 30, 10, 5분으로 나타났다. 이는 냉간가공으로 인해 $\gamma^{'}$ / $\gamma^{'}$ 상의 석출이 촉진되었기 때문이다. 50%가공재의 경우 1116K에서 5분 시효로$\Upsilon^{'}$ 및 $\Upsilon^{'}$상들이 석출되었다. 또한 50%가공재에서는 초기경도 이하로 경도값이 감소되었는데, 이와 같은 경도값의 큰 감소는 재결정이 일어났기 때문이다.

• 한국정밀공학회지
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• 제23권5호
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• pp.162-169
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• 2006

Steel cord which is used as reinforcement in car tires is produced by wet-drawing process. Recently the quality improvement of the steel cord product is demanded by the tire market. After cold drawing process, produced residual stresses have a harmful effect on the durability of the wire and become the cause which decreases the quality of the product. Therefore, to improve the quality of the steel cord product, the research regarding the method of residual stress relaxation is necessary. To evaluate the quality of the cold drawn wire, it is very important to measure the residual stress, because the residual stress decides a variety of the quality level which is demanded in the cold drawn wire. The aim of this study is to propose residual stress relaxation method in the drawn wire using FE-analysis. The validity of the analysis results was verified by Nano indentation test.

• 소성∙가공
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• 제29권3호
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• pp.163-171
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• 2020

We present a multi-step cold drawing for a non-equiatomic Co₁₀Cr₁₅Fe₂₅Mn₁₀Ni₃₀V₁₀ high entropy alloy (HEA) with a simple face-centered cubic (FCC) crystal structure. The distribution of strain in the cold-drawn Co₁₀Cr₁₅Fe₂₅Mn₁₀Ni₃₀V₁₀ HEA wires was analyzed by the finite element method (FEM). The effective strain was expected to be higher as it was closer to the surface of the wire. However, the reverse shear strain acted to cause a transition in the shear strain behavior. The critical effective strain at which the shear strain transition behavior is completely shifted was predicted to be 4.75. Severely cold-drawn Co₁₀Cr₁₅Fe₂₅Mn₁₀Ni₃₀V₁₀ HEA wires up to 96% of the maximum cross-sectional reduction ratio were successfully manufactured without breakage. With the assistance of electron back-scattering diffraction and transmission electron microscope analyses, the abundant deformation twins were found in the region of high effective strain, which is a major strengthening mechanism for the cold-drawn Co₁₀Cr₁₅Fe₂₅Mn₁₀Ni₃₀V₁₀ HEA wire.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.140-143
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• 2003

The drawbead is an important part in sheet metal forming for automotive part and its effect is affected by various process parameters. Therefore in this study, drawbead friction test was performed at various process parameters - panels (cold rolled and galvanized sheet steel), lubricants (having three different viscosities), bead materials(steel, iron) and surface treatment of bead (Cr plating). Circular shape bead has been used for the test. The results show that friction and drawing characteristics were mainly influenced by the nature of zinc coating, viscosity of lubricants, surface treatment of a bead and hardness of coated layer.

• 한국정밀공학회지
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• 제16권8호
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• pp.59-70
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• 1999

This paper deals with automated computer-aided process planning by which designers can determine operation sequences even if they have little experience in the design of press working products. The computer-aided process planning in hot forging, deep drawing and blanking requires many kinds of technical and empirical skills based on investigation and collection of the knowledge of their processes. An approach to the CAPP system is based on the knowledge-based rules and the process knowledge base consisting of process planning rules is built. The methodology adopted to develop the system is elaborated in this paper. This system has been written in AutoLISP on the AutoCAD with a personal computer and provides powerful capabilities for process planning of hot forging, cold forging, deep drawing and blanking products.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.95-98
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• 1999

In this study, a method to find the optimal intermediate die geometry for the multi-stage drawing process for the rectangular rod from a round bar is proposed and a program using the proposed method is developed. On the stage of the design of the intermediate die geometry, the virtual die was constructed using the initial billet as a inlet of the drawing die and the final product as a exit of that and the virtual die was divided by the number of pass. Divided die was transformed into the rectangular one which is the intermediate die geometry for the multi-stage rectangular drawing process. In order to verify the application of the proposed method on the real industrial product, the drawing of the rectangular rod from a round which composed two stage has been performed and simulated by the three dimensional rigid plastic finite element method.

• 한국재료학회지
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• 제15권10호
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• pp.632-638
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• 2005

To investigate the effect of Mo and Cu contents on tensile strength of cold drawn stainless steel 304H wires, metallographical and mechanical tests were performed for the wire specimens drawn to different drawing strains at room temperature. It was confirmed that the contents of Mo ana Cu have little influence on the tensile strength of drawn specimens, even though the strain induced martensite transformation decreased with increasing the contents of Mo and Cu. These results were explained by the strengthening of the formed martensite itself due to the solid solution effect of interstitial solutes, carbon and nitrogen. The contents of these elements were slightly higher in the specimens containing additionally added Mo and Cu.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.418-422
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• 2005

In this study, the die design and die series on the surface residual stress of cold drawn eutectoid steel wire has been investigated. Test pieces were fabricated using die series with different mean and final reduction ratio. Surface residual stresses in the axial direction were measured by X-ray diffraction, Broker's 2-dimensional GADDS system. Results were compared with stress profiles which were calculated by 3D and 2D finite element simulation, Hibbitt's ABAQUS 6.4 program in Finite Element Analysis. By means of FEA method, optimal die shape considering delta-parameter were induced and applied in order to determine die sequence designs. Balance of the drawing stresses was also introduced to optimize die sequence.