• Title/Summary/Keyword: coating binder

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Application Technology of Environmental-friendly Starch-based Biobinder and Synthesized Binder as a Substitute for SB Latex (2) - Application of Substitute Binder for Top-coating Layer - (SB latex 대체용 친환경 전분계 바이오바인더 및 합성바인더의 적용 기술 개발 (제2보) - 대체용 바인더의 Top-coating 적용 -)

  • Lee, Yong Kyu;Hong, Seong-Ho;Won, Jong Myoung;Kim, Young-Hun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.5
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    • pp.141-146
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    • 2015
  • This study was carried out to elucidate the partial substitutability of SB latex with environmental-friendly coating binders for coated paper. Starch-based biobinder, ethylene vinyl acetate and acryl-based binder were evaluated for this purpose. Several combinations of above binders were applied to top layer coating, and properties of coating colors and printability were evaluated. When 20% and 30% of SB latex were substituted by acryl-based synthetic binder, ethylene vinyl acetate and biobinder, the brightness, whiteness and opacity of coated paper were similar to those obtained from SB latex. Ink set and stiffness of coated paper manufactured through 20% and 30% substitution of SB latex by biobinder and EVAc were improved, but dry- and wet-pick strength were decreased. The research works on the improvement of dry- and we-pick strength, mechanical stability and rheological properties at high shear condition should be continued for the commercial application of biobinder, EVAc and acryl-based binder.

Microstructural and Wear Properties of WC-based and Cr3C2-based Cermet Coating Materials Manufactured with High Velocity Oxygen Fuel Process (고속 화염 용사 공정으로 제조된 WC계 및 Cr3C2계 Cermet 코팅 소재의 미세조직 및 마모 특성)

  • Kang, Yeon-Ji;Ham, Gi-Su;Kim, Hyung-Jun;Yoon, Sang-Hoon;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.25 no.5
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    • pp.408-414
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    • 2018
  • This study investigates the microstructure and wear properties of cermet (ceramic + metal) coating materials manufactured using high velocity oxygen fuel (HVOF) process. Three types of HVOF coating layers are formed by depositing WC-12Co, WC-20Cr-7Ni, and Cr3C2-20NiCr (wt.%) powders on S45C steel substrate. The porosities of the coating layers are $1{\pm}0.5%$ for all three specimens. Microstructural analysis confirms the formation of second carbide phases of $W_2C$, $Co_6W_6C$, and $Cr_7C_3$ owing to decarburizing of WC phases on WC-based coating layers. In the case of WC-12Co coating, which has a high ratio of $W_2C$ phase with high brittleness, the interface property between the carbide and the metal binder slightly decreases. In the $Cr_3C_2-20CrNi$ coating layer, decarburizing almost does not occur, but fine cavities exist between the splats. The wear loss occurs in the descending order of $Cr_3C_2-20NiCr$, WC-12Co, and WC-20Cr-7Ni, where WC-20Cr-7Ni achieves the highest wear resistance property. It can be inferred that the ratio of the carbide and the binding properties between carbide-binder and binder-binder in a cermet coating material manufactured with HVOF as the primary factors determine the wear properties of the cermet coating material.

Effect of PVP Binder Addition on Formation of SrZr$O_{3}$ Thin Films (SrZr$O_{3}$박막 제조에 미치는 PVP 결합제 첨가효과)

  • 이득용;이세종;예경환;송요승
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.02a
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    • pp.146-148
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    • 2003
  • SrZrO$_3$ resistive oxide barriers on Ag sheathed Bi2223 monocore tapes were prepared by the sol-gel and dip coating method to reduce AC coupling loss. The performance of the dip-coated SrZrO$_3$ thin films was evaluated in terms of bond strength and surface microstructure by varying the amount of PVP (polyvinylpyrrolidone) binder. Although bond strength and coating thickness increased as the PVP content rose, surface microcracking was more severe for the specimen containing higher content of PVP binder. It suggests that coating thickness and microcracking of the SrZrO$_3$ films on Bi2223 tapes was governed primarily by the amount of PVP binder.

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Effect of Binder on Coating Layer Structure and Surface Strength of Coated Paper (바인더가 도공층 구조 및 도공지의 표면 강도에 미치는 영향)

  • 이용규;황석우
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.30 no.3
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    • pp.63-72
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    • 1998
  • This research was intended to evaluate the effect of carboxymethylcellulose(CMC) on the coating structure and surface strength of coated paper prepared with amphoteric latex based coating color. Printability and optical properties of coated papers were compared. The influence of the consolidation behavior of coating color on the coating structure and the surface strength of coated paper was investigated. Compared with the conventional anionic latex, amphoteric latex formed bulkyer, smoother and more porous coating layer, which in turn, restricted binder migration in the coating layers, and facilitated immobilization of coating colors. However, dry pick strength of coated paper was decreased. The addition of CMC to these systems had strongly influenced on. the consolidation behavior and porosity in the dry state, through forming the network structure of coating layers by the interaction with amphoteric latex particles. Thus, printability and optical properties of coated papers were improved. Results indicated that amphoteric latex could be practically applied to the paper coating to improve printability and optical properties of coated papers.

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Effect of Drying Condition of High Solid Coating on the Coated Paper Properties (고농도 도공의 건조조건이 도공지의 품질에 미치는 영향)

  • Yoo, Sung-Jong;Cho, Byoung-Uk;Lee, Yong-Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.1
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    • pp.26-34
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    • 2010
  • Effects of drying condition (IR radiation) on the optical properties and the printability of coated paper were elucidated at various latex sizes and low and high coating color concentrations. It was found that the smaller latex provided better rheology and higher dry and wet pick strength than the larger one. The high solids coating resulted in higher paper gloss and smaller roughness than the low solids coating, even though the clay addition was reduced by 20 parts in the high solids coating. Increasing IR radiation prohibited binder migration into the base paper. Thus it improved binder distribution and decreased pores in the coated layer, resulting in the increased dry and wet pick strength and the improved printing gloss. On the other hand, the color trapping and ink set-off was impaired with increasing IR radiation. Print mottle index passed through a maximum with increasing IR radiation.

Effect of pigment and binder of coating color on print mottle (코팅컬러의 안료 및 바인더가 인쇄 모틀링에 미치는 영향)

  • 하경옥;윤종태;구철희
    • Journal of the Korean Graphic Arts Communication Society
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    • v.18 no.1
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    • pp.83-94
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    • 2000
  • The mottling in coated paper is one of the most difficult problems to solve in the area of offset printing. The prevention of mottling requires optimization of coating color formation, especially the minimum of binder migration. In this paper, we studied a mottling. Kaolin clay and CaCO3 as pigment, starch and latex as binder of coating color were used in this study. We have measured surface property of 24 coated samples through k value, mottle value and transferred ink. In the equation of Walker and Fesko, the value of k was the highest and that of mottle and the mount of transferred ink were the lowest in kaolin 60 part. And it is more easy to analyze the various surface of coated paper when sample was exposed on IR.

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Influence of the Type and Blending Ratio of Binders on Ink-jet Printing Properties (바인더의 종류 및 배합비율이 잉크제트 인쇄특성에 미치는 영향)

  • 이희명;김창근;이용규
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.2
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    • pp.22-31
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    • 2002
  • In this paper, PVA(polyvinylalcohol), oxidized starch and SBR latex were used as binders for ink-jet printing papers, and their effects of the type and blending ratio of binders on ink-jet printing properties were compared. In case of coating color using PVA mainly used for a binder in ink-jet printing, spreading of printed letters decreased and excellent images were manifested resulting from strong hydrophilic of PVA. However, increasing solids content of coating color was somewhat limited because of the interaction of PVA and functional groups in silica as well as high molecular weight of PVA. When oxidized starch and SBR latex were mixed with PVA at desirable ratio to solve these problems, runnability in coating process was improved and good printing properties were shown. Gloss was improved when latex was used along with PVA as a binder because of the thermoplastic property of the latex. From this result, possibilities of high solids content and high gloss ink-jet printing papers were investigated.

Improving Strength in Casting Mold by Control of Starting Material and Process

  • Cho, Geun-Ho;Kim, Eun-Hee;Jung, Yeon-Gil
    • Journal of the Korean Ceramic Society
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    • v.53 no.5
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    • pp.541-547
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    • 2016
  • In developing high temperature molds with advantages of the sand and precision (investment) castings, mechanical properties of the mold were improved through homogeneous coating of starting powders with an inorganic binder and improvement of fabrication process. Beads with mullite composition were employed for properties of the mold under high temperature, which was compared with artificial sands. Precursors of silica and sodium oxide were used as starting materials for an inorganic binder to achieve homogeneous coating on the starting powders. Strength was enhanced by the glass phase converted from the inorganic binder through heat treatment process. Also, two kinds of process, wet and dry processes, were incorporated to prepare mold specimens. Consequently, fabrication process of the mold with superior strength and high temperature applicability, compared with the previous molds for sand casting, could be suggested through control of the starting material and enhancement of the vitrification efficiency.

Interfacial and Flow Properties of Latices for Paper Coating (종이 도공용 라텍스의 계면(界面) 및 유동특성(流動特性)에 관한 연구(硏究))

  • Lee, Yong-Kyu
    • Journal of the Korean Wood Science and Technology
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    • v.22 no.1
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    • pp.85-90
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    • 1994
  • The flow properties of binder latices for paper coating were investigated, together with dynamic viscoelastic properties of latex films and electron micrographs of latices, under various conditions. The amphoteric latex, binder pigment latex and anionic latex were used in this work. The amphoteric latex has both anionic and cationic functional group on its surface. The binder-pigment with a core-shell structure has dual functions : plastic pigment and binder. The low shear viscosity of binder latices and clay slurry were measured with Brookfield vis cometer. At low-shear rates. the viscosity decreased with increasing particle size of latex. On the amphoteric latex surface, the carboxyl groups are assumed to be fully dissociated over the region of pH 9~12, but the density of negative groups seems to be increased because of the gradual decrease in the degree of dissociation of amino groups. Since the apparent particle size of latex increases with surface charge, the electroviscous effect can be observed. On the anionic latex surface, the charge density is assumed to be nearly constant above pH 8. However, below pH 8 the coagulation of particles could be observed probably because of the decrease in the charge density.

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A Study on the Degradation of Isopropyl Alcohol with $TiO_2-Coated$ Plastic Optic Fibers (광촉매 코팅 광섬유의 IPA 분해 특성 연구)

  • Yu Dong-Sik;Joo Hyun-Ku;Ha Jin-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.6 no.4
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    • pp.337-341
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    • 2005
  • The degradation of IPA according to coating conditions was examined by $TiO_2/P-25-coated$ POF. In the photoactivity of $TiO_2-coated$ POF, ethanol solvent was higher activity than other solvents. Inorganic(KR-400), organic(A-9540) and inorganic$\cdot$organic hybrid(GPTMS, TMOS) resins were used as binder. Organic binder(A-9540) showed the highest activity for degradation of IPA, but organic binder was decomposed by $TiO_2$. Inorganic binder had lower binder ability than others, and lower adhesive than organic binders. In TMOS as inorganic · organic hybrid binder, activity of IPA degradation was decreased by addition of TMOS when the ratio of TMOS and P-25 was changed from 0.05 to 1.

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