• 제목/요약/키워드: coating amount

검색결과 587건 처리시간 0.028초

OLED를 위한 저분자 재결정 방지 코팅 기술 (Recrystallization-Free Coating of Small Molecules for OLEDs)

  • 홍기영;이진영;신동균;박종운;서화일
    • 반도체디스플레이기술학회지
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    • 제15권2호
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    • pp.38-42
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    • 2016
  • We investigate the solution coating process of organic small molecules that are easily recrystallized in a solvent. The spin-coated films of small molecule N,N'-diphenly-N,N'-bis(1,1'-biphenyl)-4,4'-diamine (NPB) exhibit many aggregations on the surface and thus poor surface morphology. To tackle it, we have added a chain-entangled polymer poly(N-vinylcarbazole) (PVK) into the NPB solution. It is found that a small amount of PVK indeed prohibits the recrystallization of NPB in a solvent. By the addition of PVK (30 wt%), the peak-to-peak roughness of the films is reduced from 262 nm down to 2.7 nm, which is even lower than that (~5.1 nm) of the polymer film. It is also demonstrated that OLED with the PVK-mixed NPB film shows higher current and power efficiencies, compared to OLED with the NPB or PVK film. It is attributed that the addition of PVK into NPB suppresses the occurrence of leaky channels induced by the recrystallization phenomenon.

슬러리 코팅 공정을 이용한 Fe 폼의 제조에 대한 연구 (Fabrication of Fe Foam using Slurry Coating Process)

  • 윤중열;박다희;양상선;왕제필
    • 자원리싸이클링
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    • 제26권6호
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    • pp.97-101
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    • 2017
  • 메탈폼은 매우 많은 기공을 포함하는 세포상 구조를 갖는 고체금속을 일컫는다. 특히 관통 기공 같은 개기공들은 고온용 필터 및 촉매 지지체 등으로 산업적으로 많이 사용되고 있다. 본 연구에서는 슬러리 코팅공정으로 90% 이상의 기공율과 2 mm 이상의 기공크기를 갖는 Fe 폼을 제조하였다. 이때 Fe 분말과 $Fe_2O_3$ 분말의 혼합비를 달리하여 기공율과 기공크기를 제어하였다. 이를 위해 우선 분말, 증류수 및 폴리비닐알콜(PVA)를 균일하게 혼합하여 슬러리를 제조하였다. $Fe_2O_3$ 분말의 혼합 비율이 증가할수록 PU 폼에 코팅된 슬러리의 양이 증가한 반면 Fe 폼의 수축 및 기공율은 각각 감소하였다.

초음파 중합에 의한 polypyrrole 나노입자를 함유하는 메조포러스 TiO2 박막의 합성 (Synthesis of Mesoporous TiO2 Thin Films with Polypyrrole Nanoparticles by Ultrasonic-induced Polymerization)

  • 정광석;조성호;송명근;김종득
    • Korean Chemical Engineering Research
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    • 제46권4호
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    • pp.777-782
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    • 2008
  • 초음파 중합법을 이용하여 pyrrole을 중합시킴으로써 polypyrrole 나노입자를 합유하는 메조포러스 $TiO_2$ 박막을 합성하였다. 메조포러스 $TiO_2$ 박막을 만들기 위한 $TiCl_4$-계면활성제 용액에 pyrrole을 넣어주고 초음파 중합시킴으로써 용액 내에 polypyrrole 나노입자들이 잘 분산된 형태로 만들어졌다. 이 용액을 이용하여 spin-coating과 열처리를 함으로써 polypyrrole 나노입자를 합유하는 메조포러스 $TiO_2$ 박막을 제조하였다. 열처리 후에도 기공 구조는 잘 유지되었으며, polypyrrole 나노입자들이 박막 내에 잘 분산되었다. 주형물질인 계면활성제의 종류와 pyrrole의 양을 조절함으로써, 합성된 박막의 기공 크기와 빛의 흡광도를 조절하였다.

SiO2 콜로이달에 의한 Si3N4 복합 세라믹스의 상온굽힘강도 및 균열치유 현상 (Room Temperature Strength and Crack Healing Morphology of Si3N4 Composite Ceramics with SiO2 Colloidal)

  • 남기우;김종순;이희방
    • 대한기계학회논문집A
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    • 제33권7호
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    • pp.652-657
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    • 2009
  • Strength characteristics of $Si_3N_4$ composite ceramics has been studied as functions of heat-treatment temperature and additive $SiO_2$. $SiO_2$ colloidal could significantly increase the bending strength. Crack healing temperature decreased 300 K by additive $TiO_2$. Bending strength of specimen added $SiO_2$ is higher than that of non-added $SiO_2$. Moreover, bending strength of specimen with $SiO_2$ colloidal coating is much higher that of non-coated specimen. In in-situ observation, crack-healed specimen at 1,573 K shows phenomenon like a fog on the surface. By SPM, both crack-healed specimen, non-coating and coating of $SiO_2$ colloidal, at 1,273 K were healed completely but both of 1,573 K exist crack. This was made by evaporation of $SiO_2$ at high temperature. Crack-healing materials of $Si_3N_4$ composite ceramics is crystallized $Y_2Si_2O_7$, $Y_2Ti_2O_7$ and $SiO_2$. A large amount of Si and O, and little C were detected by EPMA. Si and O increase but C decreases according to heat treatment temperature. Specimens with additive $SiO_2$ were more detected Si and O than that of non-additive $SiO_2$. Specimen with $SiO_2$ colloidal coatings were much more detected O.

Pseudomonas putida 21025가 생성하는 bacteriocin을 이용한 항균성 미강 단백질 필름의 저장성 향상 (Improvement in Storabilities of Rice Bran Protein Film Containing Bacteriocin Produced by Pseudomonas putida 21025)

  • 김은정;김경미;배동호
    • 한국식품저장유통학회지
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    • 제10권3호
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    • pp.411-416
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    • 2003
  • 쌀에 존재하며 토양미생물인 Pseudomonas putida 21025를 미강에 배양하여 생성되는 bacteriocin을 미강 필름에 첨가하여 미강필름의 저상성향상을 조사하였다. Pseudomonas putida 21025를 접종한 미강 액체배지는 초기배지 pH 6.48로 자연그대로의 미강 액체배지를 이용하여 항온 배양기에 3$0^{\circ}C$, 150 rpm으로 33시간 배양하여 bacteriocin을 생성하였다. bacteriocin 첨가 후, 필름 가공시에는 bacteriocin의 생산과 안정성을 고려하여 pH 9.4로 조절한 후 한 시간 이내 교반, 8$0^{\circ}C$로 가열 후 2분간 유지의 총시간을 20분 이내로 하여 미강 단백질 필름을 제조하였다. 이러한 방법으로 제조한 미강 단백질 필름의 아미노태 질소함량을 조사한 결과 20% bacteriocin을 첨가한 미강 단백질 필름이 첨가하지 않은 단백질 필름 보다 아미노태 질소함량이 낮은 것으로 나타났다. 따라서 bacteriocin이 미강 단백질 필름 코팅재의 저장기간 향상에 도움을 줄 것으로 보인다.

Application of CBD Zinc Sulfide (ZnS) Film to Low Cost Antireflection Coating on Large Area Industrial Silicon Solar Cell

  • U. Gangopadhyay;Kim, Kyung-Hea;S.K. Dhungel;D. Mangalaraj;Park, J.H.;J. Yi
    • Transactions on Electrical and Electronic Materials
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    • 제5권1호
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    • pp.1-6
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    • 2004
  • Zinc sulfide is a semiconductor with wide band gap and high refractive index and hence promising material to be used as ARC on commercial silicon solar cells. Uniform deposition of zinc sulfide (ZnS) by using chemical bath deposition (CBD) method over a large area of silicon surface is an emerging field of research because ZnS film can be used as a low cost antireflection coating (ARC). The main problem of the CBD bath process is the huge amount of precipitation that occurs during heterogeneous reaction leading to hamper the rate of deposition as well as uniformity and chemical stoichiometry of deposited film. Molar concentration of thiorea plays an important role in varying the percentage of reflectance and refractive index of as-deposited CBD ZnS film. Desirable rate of film deposition (19.6 ${\AA}$ / min), film uniformity (Std. dev. < 1.8), high value of refractive index (2.35), low reflectance (0.655) have been achieved with proper optimization of ZnS bath. Decrease in refractive index of CBD ZnS film due to high temperature treatment in air ambiance has been pointed out in this paper. Solar cells of conversion efficiency 13.8 % have been successfully achieved with a large area (103 mm ${\times}$ 103 mm) mono-crystalline silicon wafers by using CBD ZnS antireflection coating in this modified approach.

PVD법에 의해 제작한 Al-Mg 코팅 강판의 내식성에 미치는 Mg 함량 및 열처리의 영향 (Influence of Heat Treatment and Magnesium Content on Corrosion Resistance of Al-Mg Coated Steel Sheet)

  • 강재욱;박준무;황성화;이승효;문경만;이명훈
    • 한국표면공학회지
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    • 제49권2호
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    • pp.202-210
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    • 2016
  • This study was intended to investigate the effect of the amount of magnesium addition and heat treatment in the Al-Mg coating film in order to improve corrosion resistance of aluminum coating. Al-Mg alloy films were deposited on cold rolled steel by physical vapor deposition sputtering method. Heat treatment was fulfilled in an nitrogen atmosphere at the temperature of $400^{\circ}C$ for 10 min. The morphology was observed by SEM, component and phase of the deposited films were investigated by using GDLS and XRD, respectively. The corrosion behaviors of Al-Mg films were estimated by exposing salt spray test at 5 wt.% NaCl solution and measuring polarization curves in deaerated 3 wt.% NaCl solution. With the increase of magnesium content, the morphology of the deposited Al-Mg films changed from columnar to featureless structure and particle size was became fine. The x-ray diffraction data for deposited Al-Mg films showed only pure Al peaks. However, Al-Mg alloy peaks such as $Al_3Mg_2$ and $Al_{12}Mg_{17}$ were formed after heat treatment. All the sputtered Al-Mg films obviously showed good corrosion resistance compared with aluminum and zinc films. And corrosion resistance of Al-Mg film was increased after heat treatment.

Multilayer 식용코팅의 레몬 저장성에 대한 효과 (Effect of Multilayer Edible Coatings on the Lemon Quality Changes during the Storage)

  • 최진욱;이승주
    • 산업식품공학
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    • 제14권1호
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    • pp.27-34
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    • 2010
  • Citrus계 식용 코팅제인 beeswax-hydroxypropyl methylcellulose(BW-HPMC), soybean oil-carboxymethyl cellulose(SBO-CMC), carnaubawax-shellac-locust bean gum(CW-SL-LBG)를 각각 사용하여 레몬에 먼저 1차 코팅하고 항산화제인 비타민 C와 E를 섞어 그 위에 제 2차 코팅하여 이중층의 multilayered 레몬을 제조하였다. 레몬 껍질 위에 형성된 막의 양은 CW-SL-LBG, BW-HPMC, SBO-CMC의 순으로 높게 나타났다. 가속 저장 실험 조건으로 30${^{\circ}C}$의 항온기에 12일 동안 저장하면서 유자의 중량감소율, 부패율, 경도, pH, 가용성 고형분, 적정산도, 갈변도의 변화를 측정하고 관능검사를 실시하였다. 중량감소율, 부패율, 경도, 갈변도는 CW-SL-LBG가 가장 작은 변화를 보였고, pH, 가용성 고형분, 적정산도의 변화는 SBO-CMC가 가장 작게 나타났다. 저장성의 관능검사에서는 CW-SL-LBG가 가장 양호하게 나타났다. 결과적으로 CW-SL-LBG가 비타민 C와 E를 함유한 multilayer 코팅에 가장 적합한 물질로 평가되었다.

삼성분계 그래핀/실리카/EVOH 나노 복합 코팅 필름 (Ternary Phased Graphene/Silica/EVOH Nanocomposites Coating Films)

  • 김성우
    • 접착 및 계면
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    • 제23권3호
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    • pp.94-99
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    • 2022
  • 졸-겔 공정 및 용액 블렌딩 공정을 이용하여 삼성분계(그래핀/실리카/EVOH) 나노 복합 코팅 물질을 제조하였다. SEM 관찰 및 XRD 분석을 통하여 제조된 산화 그래핀의 삽입/박리 구조뿐만 아니라 나노 복합 물질 내에서의 그래핀 나노 판상체와 실리카 입자의 박리 구조 및 분산 상태를 확인하였다. 삼성분계 나노 복합 물질로 코팅된 BOPP의 산소 차단성은 산화 그래핀 및 실리카 입자를 일정 수준의 함량으로 첨가했을 때 이성분계(실리카/EVOH) 나노 복합 코팅 필름에 비해 뚜렷하게 향상되었나, 그 이상의 함량으로 첨가하면 불완전한 박리 및 그래핀 적층체의 분산과 실리카 클러스터의 미세 크랙 발생으로 인하여 차단성이 거의 일정하거나 또는 그 증가 폭이 매우 작은 것으로 나타났다. 또한 나노 복합 코팅 필름의 투명성은 그래핀 함량에 따른 필름의 광투과율을 측정함으로써 확인하였으며, 이러한 결과로부터 식품 포장 필름으로의 적용 가능성을 제시할 수 있었다.

SURFACE CHARACTERISTICS AND BIOLOGICAL RESPONSES OF HYDROXYAPATITE COATING ON TITANIUM BY HYDROTHERMAL METHOD: AN IN VITRO STUDY

  • Kim, Dong-Seok;Kim, Chang-Whe;Jang, Kyung-Soo;Lim, Young-Jun
    • 대한치과보철학회지
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    • 제43권3호
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    • pp.363-378
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    • 2005
  • Statement of problem. Hydroxyapatite(HA) coated titanium surfaces have not yet showed the reliable osseointegration in various conditions. Purpose. This study was aimed to investigate microstructures, chemical composition, and surface roughness of the surface coated by the hydrothermal method and to evaluate the effect of hydrothermal coating on the cell attachment, as well as cell proliferation. Material and Methods. Commercially pure(c.p.) titanium discs were used as substrates. The HA coating on c.p. titanium discs by hydrothermal method was performed in 0.12M HCl solution mixed with HA(group I) and 0.1M NaOH solution mixed with HA(group II). GroupⅠ was heated at 180 $^{\circ}C$ for 24, 48, and 72 hours. GroupⅡ was heated at 180 $^{\circ}C$ for 12, 24, and 36 hours. And the treated surfaces were evaluated by Scanning electron microscopy(SEM), Energy dispersive X-ray spectroscopy(EDS), X-ray photoelectron spectroscopy(XPS), X-ray diffraction method(XRD), Confocal laser scanning microscopy(CLSM). And SEM of fibroblast and 3-(4,5- dimethylthiazol-2-yl)-2,5-diphenyl tetrazolium bromide(MTT) assay were used for cellular responses of the treated surfaces. Results. The color of surface changed in both groups after the hydrothermal process. SEM images showed that coating pattern was homogeneous in group II, while inhomogeneous in group I. H72 had rosette-like precipitates. The crystalline structure grew gradually in group II, according to extending treatment period. The long needle-like crystals were prominent in N36. Calcium(Ca) and phosphorus(P) were not detected in H24 and H48 in EDS. In all specimens of group II and H72, Ca was found. Ca and P were identified in all treated groups through the analysis of XPS, but they were amorphous. Surface roughness did not increase in both groups after hydrothermal treatment. The values of surface roughness were not significantly different between groups I and II. According to the SEM images of fibroblasts, cell attachments were oriented and spread well in both treated groups, while they were not in the control group. However, no substantial amount of difference was found between groups I and II. Conclusions. In this study during the hydrothermal process procedure, coating characteristics, including the HA precipitates, crystal growth, and crystalline phases, were more satisfactory in NaOH treated group than in HCl treated group. Still, the biological responses of the modified surface by this method were not fully understood for the two tested groups did not differ significantly. Therefore, more continuous research on the relationship between the surface features and cellular responses seems to be in need.