• 한국표면공학회지
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• 제55권6호
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• pp.368-375
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• 2022

YSZ (Yttria Stabilized Zirconia) is used as a thermal barrier coating material for gas turbines due to its low thermal conductivity and high fracture toughness. However, the operating temperature of the gas turbine is rising according to the market demand, and the problem that the coating layer of YSZ is peeled off due to the volume change due to the phase transformation at a high temperature of 1400℃ or higher is emerging. To solve this problem, various studies have been carried out to have phase stability, low thermal conductivity, and high fracture toughness in a high temperature environment of 1400℃ or higher by doping trivalent and tetravalent oxides to YSZ. In this study, the monoclinic phase formation behavior and crystallinity were comparatively analyzed according to the total doping amount of oxides by controlling the doping amounts of Sc₂O₃ and Gd₂O₃, which are trivalent oxides, and TiO₂, which are tetravalent oxides, in YSZ. Through comparative analysis of monoclinic phase formation and crystallinity, the thermal conductivity of the thermal barrier coating layer according to the amount of doping was predicted.

• Tribology and Lubricants
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• 제38권3호
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• pp.101-108
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• 2022

The structure and properties of tetrahedral amorphous carbon (ta-C) coatings depend on the main process parameters and bending angles of the magnetic field filter used in the filtered cathodic vacuum arc (FCVA). During the process, it is possible to effectively control the plasma flux of carbon ions incident on the substrate by controlling the arc discharge current, thereby influencing the mechanical properties of the coating film. Furthermore, we can control the size and amount of large particles mixed during carbon film formation while conforming with the bending angle of the mechanical filter mounted on the FCVA; therefore, it also influences the mechanical properties. In this study, we consider tribological characteristics for filtered bending angles of 45° and 90° as a function of arc discharge currents of 60 and 100 A, respectively. Experiment results indicate that the frictional behavior of the ta-C coating film is independent of the bending angle of the filter. However, its sliding wear behavior significantly changes according to the bending angle of the FCVA filter, unlike the effect of the discharge current. Further, upon changing the bending angle from 45° to 90°, abrasive wear gets accelerated, thereby changing the size and mixing amount of macro particles inside the coating film.

• 한국염색가공학회지
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• 제34권3호
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• pp.185-196
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• 2022

In this study, carbon fiber and coated glass fiber are applied to warp and weft fiber in order to reduce the amount of carbon fiber used in carbon fiber fabrics, which are often used for reinforcement of building structures. A low-cost thermoplastic resin was coated on glass fibers to prepare a shape-stabilizing glass fiber. A unidirectional carbon fiber sheet was manufactured using the prepared coated glass fiber and carbon fiber. In order to identify whether it can be used for reinforcing architectural and civil structures, it was attached to a concrete specimen and its mechanical properties were analyzed. The optimum manufacturing conditions for the coated glass fiber were 0.3 mm in diameter of the coating nozzle, the coating temperature was 190 ℃, and the coating speed was 0.3 m/s. 14 mm was optimal for the weft spacing of the coated glass fiber. The flexural strength of the concrete reinforced with the manufactured unidirectional carbon fiber sheet was slightly lower than that of the concrete reinforced with carbon fiber fabric, but it was confirmed that the reinforcement effect was better when the amount of carbon fiber was considered.

• 한국재료학회지
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• 제32권4호
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• pp.200-209
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• 2022

In this study, defects generated in the YSZ coating layer of the IN738LC turbine blade are investigated using an optical microscope and SEM/EDS. The blade YSZ coating layer is composed of a Y-Zr component top coat layer and a Co component bond coat layer. A large amount of Cr/Ni component that diffused from the base is also measured in the bond coat. The blade hot corrosion is concentrated on the surface of the concave part, accompanied by separation of the coating layer due to the concentration of combustion gas collisions here. In the top coating layer of the blade, cracks occur in the vertical and horizontal directions, along with pits in the top coating layer. Combustion gas components such as Na and S are contained inside the pits and cracks, so it is considered that the pits/cracks are caused by the corrosion of the combustion gases. Also, a thermally grown oxide (TGO) layer of several ㎛ thick composed of Al oxide is observed between the top coat and the bond coat, and a similar inner TGO with a thickness of several ㎛ is also observed between the bond coat and the matrix. A PFZ (precipitate free zone) deficient in γ' (Ni₃Al) forms as a band around the TGO, in which the Al component is integrated. Although TGO can resist high temperature corrosion of the top coat, it should also be considered that if its shape is irregular and contains pore defects, it may degrade the blade high temperature creep properties. Compositional and microstructural analysis results for high-temperature corrosion and TGO defects in the blade coating layer used at high temperatures are expected to be applied to sound YSZ coating and blade design technology.

• 공업화학
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• 제24권5호
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• pp.499-506
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• 2013

전자 통신 산업의 발달로 터치 패널용 강화유리의 사용량이 급격히 증가함에 따라, 판유리 가공 공정 중 유리표면을 보호하기 위한 용도로 사용되는 UV경화형 코팅용액의 사용량이 함께 증가하고 있다. UV경화형 코팅은 열경화형에 비해 경화시간이 매우 짧고, 용제를 사용하지 않는 장점이 있다. 알칼리에 의한 박리 특성을 부여하기 위해 산성 고분자 styrene-acrylic acid copolymer를, 모노머로는 아크릴기가 각각 1개, 2개, 6개인 2-hydroxyl methylacrylate, 1,6-hexanediol diacrylate 그리고 dipentaerythritol hexaacrylate를 사용하였다. 광개시제로는 HP-8, TPO 및 DETX 3종을 조합하여 사용하였고 올리고머로는 bisphenol A epoxy diacrylate를 사용하였다. 본 연구에서는 산성 고분자와 아크릴계 모노머의 함량을 일정하게 유지하면서 광개시제, 올리고머, 그리고 첨가제인 talc의 함량을 변화시키며 실험을 수행하여 광개시제에 따른 제반 물성의 연계성을 고찰하였다. 시험결과 두 가지 이상의 광개시제를 사용해야 경도를 4H 이상 얻을 수 있었고 특히 TPO를 첨가하면 코팅막의 박리 형태를 시트형태로부터 조각형태로 조절하는 것이 가능하였다. 올리고머 함량이 증가하면 경도와 접착성이 증가하지만 박리시간 역시 증가하였고 talc 함량은 20 wt%에서 가장 우수한 결과를 나타내었다.

• 한국펄프종이공학회:학술대회논문집
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• 한국펄프종이공학회 2011년도 추계학술발표회 논문집
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• pp.39-41
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• 2011

The recycling rate of recovered paper in Korea is the highest in the world, 92%, but remanufacturing yield is low due to the extremely poor quality of the paper. The poor quality, in turn, influences to the reject amount in deinking process. To increase the yield of old newspaper recycling process, hydrophobic degree of inorganic pigments of deinking stock must be reduced. To determine the hydrophobicity, Pitch Potential Deposit Tester (PDT) was newly designed and applied with respect to the SB latex property of various quality used in Korea; its hydrophobic degree according to Tg, gel content, charge and particle size of latex and optimum designing condition of SB latex. And below are the conclusions: 1. The reason of excessive reject from old newspaper deinking process for total amount of printed ink is loss of inorganic pigments. When lipase, a biochemical catalyst, was applied with the purpose of preventing inorganic pigments loss about more than 70% of total reject weight and promoting hydration of pulp for deinking, deinking process yield of pre flotation secondary stage increased remarkably without any changes of deinking efficiency. 2. Lipase improved deinking stock by cutting ester linkage on surface of hydrophobic materials to promote its hydration. From this, it reached the conclusion that hydration degree of stock exercises significant effect on flotation deinking process yield. 3. Inorganic alkali promotes hydration of deinking stock. But there have been needs for more fundamental measures other than inorganic alkali of promoting hydration for yield improvement. For this, this study intended to find out reasons of chemical properties change on surface of hydrophobic material by change of pH. 4. Pitch Deposit Test (PDT) was performed for understanding principle of why surface of coating flake from OMG is hydrophobic and why it becomes hydrophilic when pH of stock is alkaline. As a result of this test, it is determined that swelling property by change of pH of latex film, which were used as coating adhesive is the reason for hydrophobic change. 5. Hydrophilicity of coating flake increased with hydrophilic pigments. And as more of SB Latex adhesive was used and higher of calcium hardness of stock became, its hydrophilicity decreased. SB Latex adhesive film is reformed by mechanical friction. For having hydrophilicity under neutral pH, strong bruising action such as kneading is required. 6. Because swelling of adhesive film decreases as Tg of SB latex gets lower and mean diameter gets smaller, it shows hydrophobicity under neutral pH. This lowers hydrophilicity of coating flake, which leads to easy elimination with flotation reject on DIP process. Therefore, for improving future flotation yield, it is necessary to develop to use eco-friendly clean SB latex by raising Tg and increasing mean diameter for recycling, and as a result, to reduce excessive loss of coating flake as a reject from deinking process.

• 공업화학
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• 제32권6호
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• pp.695-699
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• 2021

본 연구에서는, 노후된 엔진을 사용하는 트럭 및 특수차량에서 배출되는 NO_x 및 PM을 동시에 제거하기 위해 SDPF 후처리 시스템 연구를 수행하였다. 우선, SDPF의 SCR 촉매를 선정하기 위해서, V/TiO₂와 Cu-zeolite 촉매의 de-NO_x 성능을 비교하였으며, SCR 촉매특성분석은 BET, XRD 및 NH₃-TPD를 통해 분석하였다. 촉매 활성시험 결과, Cu-zeolite 촉매가 가장 우수한 내열성을 보여주었다. 최적의 SDPF 코팅을 위해서, 목표로 설정된 입자 크기에 맞추어 슬러리를 제조하였다. SCR 코팅량에 따른 SDPF의 코팅안정성과 배압 결과, SDPF 촉매를 로딩량별로 A, B, C 샘플을 제작하여 코팅안정성과 배압 및 de-NOx 성능을 비교한 결과 B 샘플에서에서 가장 우수한 결과를 보였다. 최적 SDPF 후처리시스템에 대해 엔진동력계 시험을 실시하였으며, 시험결과 Eu-5 규제를 만족하였다.

• Bulletin of the Korean Chemical Society
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• 제34권9호
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• pp.2573-2576
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• 2013

Rate capability and cyclability of $LiMn_2O_4$ should be improved in order to use it as a cathode material of lithium-ion batteries for hybrid-electric-vehicles (HEV). To enhance the rate capability and cyclability of $LiMn_2O_4$, it was coated with $MnV_2O_6$ by a sol-gel method. A $V_2O_5$ sol was prepared by a melt-quenching method and the $LiMn_2O_4$ coated with the sol was heat-treated to obtain the $MnV_2O_6$ coating layer. Crystal structure and morphology of the samples were examined by X-ray diffraction, SEM and TEM. The electrochemical performances, including cyclability at $60^{\circ}C$, and rate capability of the bare and the coated $LiMn_2O_4$ were measured and compared. Overall, $MnV_2O_6$ coating on $LiMn_2O_4$ improves the cyclability at high temperature and rate capability at room temperature at the cost of discharge capacity. The improvement in cyclability at high temperature and the enhanced rate capability is believed to come from the reduced contact between the electrode, and electrolyte and higher electric conductivity of the coating layer. However, a dramatic decrease in discharge capacity would make it impractical to increase the coating amount above 3 wt %.

• Korean Chemical Engineering Research
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• 제49권3호
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• pp.277-284
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• 2011

본 연구에서는 알루미나 졸과 아크릴레이트 단량체를 이용하여 UV 경화형 유-무기 하이브리드 하드코팅 용액을 제조하였다. Aluminum isopropoxide로부터 얻어진 알루미나 졸에 실란커플링제인 methacryloxypropyl trimethoxysilane(MPTMS)을 첨가하여 제조된 졸을 무기물 성분으로 사용하였다. 유기물 성분으로는 다양한 아크릴레이트 단량체인 pentaerythritol triacrylate(PETA), 1,6-hexanediol diacrylate(HDDA), dipentaerythritol hexaacrylate(DPEHA)를 혼합하여 사용하였다. 이후 무기물 성분과 유기물 성분을 혼합하여 유-무기 하이브리드 코팅 용액을 제조한 후, 이를 polycarbonate 기판 위에 스핀 코팅 후 UV 경화를 실시하여 도막을 형성하였다. 이때 무기물 성분 중의 MPTMS의 첨가량과 UV 경화 시간 변화가 코팅 막의 물성에 미치는 영향을 연구하였다. 그 결과 MPTMS가 0.20 mole 첨가 될 경우 코팅 막은 3H의 우수한 연필경도를 나타내었으며 haze값이 2%로 내마모성도 우수하였다.

• 공업화학
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• 제28권4호
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• pp.437-441
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• 2017

본 연구에서는 방화용 실란트의 첨가제로 사용되는 팽창흑연의 부피팽창률과 경도특성을 개선하기 위해 팽창흑연에 다양한 수지를 코팅한 후 그 특성을 고찰하였다. 수지의 코팅률을 나타내는 평균코팅두께는 수지의 건조속도와 점도의 영향으로 초산비닐계수지 > 아크릴수지 > 우레탄수지 > 수용성라텍스의 순으로 크게 나타났다. 또한 수지의 종류에 따라 코팅된 팽창흑연의 부피팽창률은 우레탄수지 > 수용성라텍스 > 아크릴수지 > 초산비닐계수지의 순으로 컸으며, 경도는 초산비닐계수지 > 아크릴수지 > 수용성라텍스 > 우레탄수지의 순으로 증가함을 알 수 있었다. 이는 코팅처리를 하지 않은 팽창흑연에 비해 부피팽창률은 감소하나 경도가 현저하게 증가되어 방화첨가제로 사용이 가능함을 알 수 있었다. 반응표면분석법에 의한 최적화실험 결과 아크릴수지의 최적코팅 조건은 수지의 첨가량 37.6 wt%과 코팅 교반속도 441.4 rpm이었다.