• 제목/요약/키워드: coated carbide

검색결과 171건 처리시간 0.031초

선삭가공에서 서멧과 초경 및 코팅 초경공구의 절삭특성 비교 (Comparison of Cutting Characteristics between Cermet, Carbide and Coated Carbide Tools in Turning)

  • 안동길
    • 한국정밀공학회지
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    • 제17권5호
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    • pp.186-194
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    • 2000
  • The purpose of this study is to investigate the difference in cutting characteristics of cermet, carbide and coated carbide tools in the similar application range via turning test of various conditions. The cermet and carbide tools in the range of ISO P10 grade were developed using optimum compositions with a view to obtaining a high toughness and hardness by PM process. First mechanical properties were characterized on these tools. Experimental results of wear behaviour and resistance to fracturing were presented and discussed in the turning of gray cast iron and alloy steels by cermet, carbide and coated carbide tools. The coated carbide tool shows similar cutting performance compared to the cermet, while the cermet has better combination of wear resistance and toughness of high speed (V=500m/min) cutting in comparison with carbide and coated carbide tools, and also shows a potentiality for cast iron cutting. Fe adhesive behaviour on the tools and surface roughness of workpieces were explained by chemical affinity between tools and workpieces.

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Coating of Cobalt Over Tungsten Carbide Powder by Wet Chemical Reduction Method

  • Hong, Hyun-Seon;Yoon, Jin-Ho
    • 한국분말재료학회지
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    • 제21권2호
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    • pp.93-96
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    • 2014
  • Cobalt coated tungsten carbide-cobalt composite powder has been prepared through wet chemical reduction method. The cobalt sulfate solution was converted to the cobalt chloride then the cobalt hydroxide. The tungsten carbide powders were added in to the cobalt hydroxide, the cobalt hydroxide was reduced and coated over tungsten carbide powder using hypo-phosphorous acid. Both the cobalt and the tungsten carbide phase peaks were evident in the tungsten carbide-cobalt composite powder by X-ray diffraction. The average particle size measured via scanning electron microscope, particle size analysis was around 380 nm and the thickness of coated cobalt was determined to be 30~40 nm by transmission electron microscopy.

화학연착(CVD) 법에 의한 TiC 연착 시 연착 여건이 피복 길경합금의 항면력에 미치는 영향 (Effects of Coating Parameters on Transverse Rupture Strength of Cemented Carbide Coated with Titanium Carbide by CVD Process)

  • 이건우;오재현;이주운
    • 한국표면공학회지
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    • 제24권2호
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    • pp.80-87
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    • 1991
  • Investigations have been made in order to improve the toughness of TiC coated Cemented Carbide tools by CVD. The effects of coating parameters on TiC layer and eta phase and the effects of the thickness of TiC Coated layer and eta phase on TRS were studied.

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Performance Characteristics of CVD Diamond Cutting Tools

  • Oles, E.J.;Cackowski, V.J.
    • The Korean Journal of Ceramics
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    • 제2권4호
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    • pp.203-211
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    • 1996
  • CVD diamond tools are becoming more widely used in industry as an economic alternative to polycrystalline diamond (PCD) for machining non-ferrous and non-metallic materials. Although CVD diamond-sheet tools have been on the market for several years, diamond-coated carbide inserts have become available only recently, with the successful resolution of long-standing adhesion problems. Diamond coating morphology on the rake surface of the tool affects chip formation favorably, whereas a microscopically rough, faceted morphology on the flank surface of the tool produces a rough workpiece finish. Workpiece finish can be improved by using a coated tool with a larger nose radius. The tool life provided by diamond-coated tools(~30 $\mu\textrm{m}$ thick) can meet or exceed that of PCD tools, depending on the characteristics of the workpiece material. When using diamond-coated carbide tools in milling, a sharp-edged PCD tool should be used in the wiper position of the cutter to minimize workpiece roughness and burr formation.

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STS 304의 선삭에서 공구수명 향상을 위한 공구형상 (Tool Geometry for Improving Tool-Life in Turning of STS 304)

  • 이재우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.581-584
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    • 2003
  • The austenitic STS 304 stainless steel was turned to clarify the effects of tool geometry on the tool wear. The wear of TiN-TiCN-TiC-TiAlN coated tungsten carbide tool was the smallest, exhibiting larger wear in the order of Si-Al-O-N ceramic, TiN coated tungsten carbide, TiN-TiCN-TiN coated tungsten carbide, TiC-TiN cermet and M20 tungsten carbide tools at the same cutting conditions. The S-type tool of M20 with large approach angle showed the longest tool life of all tools used in this tests due to preventing the groove wear of the side cutting edge. The wear of the S-type tool with the rake angle of 15$^{\circ}$became smaller than with that of -5$^{\circ}$, but the tool with the nose radius of 0.8mm did not perform much better with increasing the rake angle.

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STS 304 선삭시의 공구마멸 특성 (Tool-Wear Characteristics in Turning of STS 304)

  • 이재우
    • 한국정밀공학회지
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    • 제20권10호
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    • pp.56-64
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    • 2003
  • The effect of tool geometry on the tool wear in turning the austenitic stainless steel, STS 304 was investigated. The wear of TiN-TiCN-TiC-TiAlN coated tungsten carbide tool was the smallest, showing larger wear in the order of Si-Al-O-N ceramic, TiN coated tungsten carbide, TiN- TiCN- TiN coated tungsten carbide, TiC-TiN cermet and M20 tungsten carbide tools at the same cutting conditions. The S-type tool of M20 with the larger side cutting edge angle showed the smallest tool wear in all tests due to preventing the groove wear of the side cutting edge. The wear of the S-type tool with the rake angle of $15^{\circ}$ became smaller than with that of $-5^{\circ}$, but the tool with the nose radius of 0.8mm did not perform much better with increasing the rake angle.

절삭가공용 바이트 수명연장을 위한 TiN 코팅에 관한 연구 (The Tin coating for life-eztension on the cutting bites.)

  • 백영남;유송민;오환섭;전인철;김강법
    • 한국표면공학회지
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    • 제31권6호
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    • pp.400-406
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    • 1998
  • Tool life characteristics were investigated for the TiN coated (PVD) tungsten carbide cutting tools to improve the tool life Experimental variables for Tin coating were coating time and cathode bias voltage and cuting variables were cutting speed and feel rate. As a experiment result, TiN coated tool was extended about from 2.14 to 2.7 times than that of not coated tungsten carbide tools. Also, coating thinkness is much affected to tool life.

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STS 304의 절삭성에 관한 연구 (A Study on the Machinability of STS 304)

  • 이재우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.779-782
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    • 2000
  • This paper aimes to clarify the effects of tool geometry on the tool life in machining of STS 304. The main conclusions obtained were as follows. The lift of TiN coated cermet tool was the longest, exhibiting shorter life in the order of P2O, cermet, TiCN coated carbide and TiAIN coated carbide tools. S-type tool showed the best performance of all tools used in this tests due to preventing the boundary wear of the side cutting edge.

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고분자 전해질 연료전지용 분리판으로서 스테인리스강에 HVOF 용사된 AISI316-WC 코팅층 (HVOF Thermal Sprayed AISI316-WC Coating Layer on Stainless Steel for PEMFC Bipolar Plate)

  • 남대근
    • 신재생에너지
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    • 제4권1호
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    • pp.31-36
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    • 2008
  • Stainless steels have been widely considered as metallic bipolar plates, due to their passive surface film, which is good for corrosion resistance. However, the high resistivity of the passive film increases interfacial contact resistance between the bipolar plates and the electrodes. Stainless steels thermal spray coated with a mixture of tungsten carbide and stainless steel powders showed that the coated layer safely combined with the matrix but they suffered many internal defects including voids and cracks. Many cracks were formed in the coated layer and the interface of the matrix and the coated layer during the rolling process. The coated and rolled stainless steels showed lower interfacial contact resistance and corrosion resistance than bare stainless steel because of low resistivity of tungsten carbide and numerous defects, which caused crevice corrosion, in the coated layer.

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고분자 전해질 연료전지용 스테인리스강 분리판의 HVOF AISI316-WC 코팅층 특성 (Characteristic of HVOF AISI316-WC Coating Layer on Stainless Steel Separator for PEMFC)

  • 남대근;강남현;박영도;김영석
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2008년도 추계학술대회 논문집
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    • pp.1-5
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    • 2008
  • Stainless steels have been widely considered as metallic separators, due to their passive surface film, which is good for corrosion resistance. However, the high resistivity of the passive film increases interfacial contact resistance between the separators and electrodes. Stainless steels thermal spray coated with a mixture of tungsten carbide and stainless steel powders showed that the coated layer safely combined with the matrix but they suffered many internal defects including voids and cracks. Many cracks were formed in the coated layer and the interface of the matrix and the coated layer during the rolling process. The coated and rolled stainless steels showed lower interfacial contact resistance and corrosion resistance than bare stainless steel because of low resistivity of tungsten carbide and numerous defects, which caused crevice corrosion, in the coated layer.

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