• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2000년도 춘계학술강연 및 발표대회 강연 및 발표논문 초록집
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• pp.9-10
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• 2000

An important business-field of world-wide steel-industry is the coating of thin metal-sheets with zinc, zinc-aluminum and aluminum based materials. These products mostly go into automotive industry. in particular for the car-body. into building and construction industry as well as household appliances. Due to mass-production, the processing is done in large continuously operating plants where the mostly cold-rolled metal-strip as the substrate is handled in coils up to 40 tons unwind before and rolled up again after passing the processing plant which includes cleaning, annealing, hot-dip galvanizing / aluminizing and chemical treatment. In the liquid Zn, Zn-AI, AI-Zn and AI-Si bathes a combined action of corrosion and wear under high temperature and high stress onto the transfer components (rolls) accounts for major economic losses. Most critical here are the bearing systems of these rolls operating in the liquid system. Rolls in liquid system can not be avoided as they are needed to transfer the steel-strip into and out of the crucible. Since several years, ceramic roller bearings are tested here [1.2], however, in particular due to uncontrollable Slag-impurities within the hot bath [3], slide bearings are still expected to be of a higher potential [4]. The today's state of the art is the application of slide bearings based on Stellite\ulcorneragainst Stellite which is in general a 50-60 wt% Co-matrix with incorporated Cr- and W-carbides and other composites. Indeed Stellite is used as the bearing-material as of it's chemical properties (does not go into solution), the physical properties in particular with poor lubricating properties are not satisfying at all. To increase the Sliding behavior in the bearing system, about 0.15-0.2 wt% of lead has been added into the hot-bath in the past. Due to environmental regulations. this had to be reduced dramatically_ This together with the heavily increasing production rates expressed by increased velocity of the substrate-steel-band up to 200 m/min and increased tractate power up to 10 tons in modern plants. leads to life times of the bearings of a few up to several days only. To improve this situation. the Mechanical Alloying (MA) TeChnique [5.6.7.8] is used to prOduce advanced Stellite-based bearing materials. A lubricating phase is introduced into Stellite-powder-material by MA, the composite-powder-particles are coated by High Energy Milling (HEM) in order to produce bearing-bushes of approximately 12 kg by Sintering, Liquid Phase Sintering (LPS) and Hot Isostatic Pressing (HIP). The chemical and physical behavior of samples as well as the bearing systems in the hot galvanizing / aluminizing plant are discussed. DependenCies like lubricant material and composite, LPS-binder and composite, particle shape and PM-route with respect to achievable density. (temperature--) shock-reSistibility and corrosive-wear behavior will be described. The materials are characterized by particle size analysis (laser diffraction), scanning electron microscopy and X-ray diffraction. corrosive-wear behavior is determined using a special cylinder-in-bush apparatus (CIBA) as well as field-test in real production condition. Part I of this work describes the initial testing phase where different sample materials are produced, characterized, consolidated and tested in the CIBA under a common AI-Zn-system. The results are discussed and the material-system for the large components to be produced for the field test in real production condition is decided. Outlook: Part II of this work will describe the field test in a hot-dip-galvanizing/aluminizing plant of the mechanically alloyed bearing bushes under aluminum-rich liquid metal. Alter testing, the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed. Part III of this project will describe a second initial testing phase where the won results of part 1+11 will be transferred to the AI-Si system. Part IV of this project will describe the field test in a hot-dip-aluminizing plant of the mechanically alloyed bearing bushes under aluminum liquid metal. After testing. the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed.

• 농업과학연구
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• 제3권1호
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• pp.95-104
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• 1976

도입(導入)된 2조용(條用) Combine으로 통일(統一) 및 밀양(密陽) 15호(號) 수도품종(水稻品種)에 대(對)한 포장수확작업(圃場收穫作業)을 실시(實施)하여 Combine의 작업정도(作業精度) 작업성능(作業性能) 기계적(機械的)인 적응성(適應性)을 파악(把握)하고 한국(韓國)에서의 보급전망(普及展望)을 분석검토(分析檢討)한바 그 결과(結果)를 요약(要約)하면 다음과 같다. 1. 장간종(長稈種)인 밀양(密陽)15호(號)에 대(對)한 Combine 수확작업(收穫作業)은 수확적기(收穫適期)로 부터 13일(日) 경과후(經過後)까지 5회(回)에 걸쳐 시기별(時期別)로 수확작업(收穫作業)을 실시(實施)한바 완숙도(完熟度)에 관계(關係)없이 수확작업(收穫作業) 양호(良好)하였으며 포장손실율(圃場損失率) 1% 미탈곡율(未脫穀率) 1%로 양호(良好)한 편(便)이었다. 2. 단간종(短稈種)인 통일(統一)에 대(對)한 Combine 수확작업(收穫作業)은 완숙기(完熟期)로 부터 수확시기(收穫時期)가 경과(經過)될 수록 포장손실(圃場損失)이 Fig 1과 같은 경향으로 5.13%에서 10.34%로 증가(增加) 하였으며 통일(統一)벼 수확(收穫)을 위(爲)하여는 기계적(機械的)인 개선(改善)이 많이 요망(要望)되었다. 3. 공시(供試)된 Combine은 장간종용(長稈種用)의 기종(機種)이어서 벼 이삭의 높이가 균일(均一)치 못한 단간종(短稈種) 통일(統一)벼는 탈곡부(脫穀部)의 공급(供給) Chain과 급실(扱室)과의 거리가 커서 급동(扱胴)의 급치(扱齒)에 못미치는 부분(部分)이 있어 미탈곡립율(未脫穀粒率)이 평균(平均) 1.6%이었다. 4. Combine 탈곡부(脫穀部) 급동(扱胴)의 회전수(回轉數)(240~350R.P.M)와 동할미(胴割米)의 관계(關係)는 통일(統一) 및 밀양(密陽)15호(號) 양품종(兩品種) 모두 동할율(胴割率)이 1% 미만(未滿)으로 유의차(有意差)가 없었다. 5. 통일(統一)벼는 벼 이삭이 잎속에 들어 있어 탈곡시(脫穀時) 검불의 양(量)이 많으며 특(特)히 생탈곡시(生脫穀時)는 검불량이 더 많이 생기므로 양곡부(揚穀部) 및 배진구(排塵口)에서 폐쇄현상(閉鎖現像)이 자주 일어남으로 선별(選別) 및 배진장치(排塵裝置)의 개선(改善)이 요망(要望)된다. 6. Combine의 접지압(接地壓)은 $0.19kg/cm^2$로 Fig3과 같은 약(弱)한 지내력(地耐力)의 토양(土壤)에서 Combine의 Track이 25cm 침하(沈下)하여도 Combine의 주행(走行)은 가능(可能)하였다. 그러나 지내력(地耐力)은 지점(地点)에 따라 균일(均一)치 않아 침하(沈下)의 깊이가 균일(均一)치 못함으로 침하(沈下) 5cm정도(程度)에서는 예취(刈取) 높이의 조정(調整)없이 수확작업(收穫作業)이 가능(可能)할 것으로 인정(認定)된다. 7. 관행수확작업(慣行收穫作業)과 Combine 수확작업(收穫作業)의 경제성(經濟性)을 검토(檢討)한바 수도맥작(水稻麥作)의 연간(年間) 사용일수(使用日數)를 40일(日)로 하고 작업일수율(作業日數率) 60% 포장작업효율(圃場作業效率) 56%로 할 때 작업속도(作業速度)를 0.273m/sec로 하여 분석(分析)한바 1일작업시간(日作業時間)을 8시간(時間)으로 할 때 연간부담면적(年間負擔面積)이 4.7ha로 ha당(當) 수확작업비용(收穫作業費用)이 관행수확작업비용(慣行收穫作業費用)과 일치(一致)함으로 통일(統一)벼 수확작업(收穫作業)에 이용(利用)될 수 있도록 Combine의 기계적(機械的)인 보완개량(補完改良)이 뒤따르면 Combine의 흡착(吸着)은 경제적(經濟的)으로 타당(妥當)하다고 인정(認定)된다. 8. 장간종(長稈種)의 현(現) Combine을 통일품종수확(統一品種收穫) 작업(作業)에 이용(利用)키 위(爲)하여는 전면측방(前面側方)의 divider가 벼이식에 닿지 않도록 조절할 수 있게 하고 급동(扱胴)과 feed chain의 간격(間隔)을 좁히고 배진장치(排塵裝置)를 개량(改良)하고 수도간장(水稻稈長)에 따라 기계전후조정범위(機械前後調整範圍)를 넓히고 배수불량(排水不良)한 답(畓)에서의 이용(利用)을 위(爲)하여 Track의 폭(幅)을 넓히는 등(等)의 개량(改良)이 요망(要望)된다.