• Title/Summary/Keyword: clamping pressure

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A Study on the Contact Characteristics of Metal Ring Joint Gaskets

  • Lee, Min-Young;Kim, Byung-Tak
    • Journal of the Korean Solar Energy Society
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    • v.36 no.3
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    • pp.25-31
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    • 2016
  • Gaskets are usually used for the sealing of flange joints. The joint is usually composed of two flanges, a ring gasket and clamping bolts. The metal ring gasket is suitable for pipe flanges, pumps and valve joints in high temperature and high pressure environments. A very high surface stress is developed between a ring type joint gasket and the flange groove when the ring type joint is bolted up in a flange. The dimensions of flanges and ring joint gaskets for the pipe sizes that are in common use are specified in the ANSI codes. However, sometimes it is necessary to make a new design for the flange joint which is not specified in the codes, as the equipment is getting larger and larger in size. This paper presents the contact behavior of Class 600 ring joint gaskets with oval and octagonal cross sections. Five different sizes of gaskets are employed in the analysis, and one of them is newly designed on the basis of analysis results obtained from existing models. Three load steps are used to find the stress, stain and contact pressure etc., and to compare the contact characteristics among the models due to the bolt clamping force and the working surface pressure. ANSYS Workbench version15 is used to conduct the finite element analysis.

Measurement of Shear Contact Characteristics on Mechanical Joints (기계 조인트의 전단 컨택 특성 측정)

  • Lee, Chul-Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.8
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    • pp.849-855
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    • 2008
  • An experimental method based on contact resonance is developed to extract the contact parameters of mechanical joints under various clamped conditions. Mechanical joint parameters of shear contact stiffness and damping were extracted for different physical joint parameters such as surface finish of the mating surfaces, the presence of lubrication, the effect of the clamping pressure, and shear load. It was found that the shear contact stiffness values decreased with increasing clamping load and increased with increasing shear loading. Contact damping ratio values were almost constant with clamping load, but decreased with increasing shear load. Moreover, rough surfaces exhibited the highest shear stiffness and contact damping compared to smooth surfaces.

A Study on Cycle Time and Power Saving Effect of a Hydraulic Hybrid Injection Molding Machine using a Servo Motor (서보모터를 이용한 유압 하이브리드식 사출성형기의 공정시간 및 절전효과에 관한 연구)

  • Yun, Hongsik;Kim, Sungdong
    • Journal of Drive and Control
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    • v.17 no.3
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    • pp.15-25
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    • 2020
  • The cycle time and power saving effect of a hydraulic hybrid injection molding machine using a servo motor are considered in this paper. In order to verify control characteristics, such as pressure and speed, experiments were performed with the hydraulic hybrid injection molding machine, clamping force of 110 ton. The power consumption and production cycle time of a conventional hydraulic injection molding machine were measured to compare its performances with the hydraulic hybrid injection molding machine. An injection molding machine with a clamping force of 1300 ton was used as the conventional machine, the hybrid machine was implemented by replacing its induction motors with servo motors. In the remodeled hybrid machine, experiments were performed to investigate how the displacement of the mold clamping pump affects the power consumption and production cycle time. The results showed that the production cycle time of the hybrid injection molding is similar to a conventional hydraulic injection molding machine but with a significant energy saving of about 40%.

Injection Molding Analysis for Narrow-Pitched FPC Connectors (협 피치 FPC 커넥터의 사출 성형 해석)

  • Yoon, Seon-Jin;Heo, Young-Moo;Han, Mu-kun;Jung, Min-young;Kang, Woo-Seung
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.1-6
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    • 2014
  • The narrow-pitched connectors are of interest for small-scale devices such as smart phones because of theirs caling. We conducted an injection molding analysis and a warp analysis for 0.3mm and 0.5mm pitch FPC connectors. We obtained a volumetric shrinkage of 4.344%, a clamping force of 0.2529 tonne, a maximum injection pressure of 76.3 MPa as optimized molding conditions for the 0.3mm pitch FPC connector. We found that, compared with the traditional injection molding technique, the injection molding for narrow-pitched connectors comes with distinct features like low clamping force, high injection molding pressure, and narrow gate size. Adding to the optimization analysis, the deflection of 0.5mm pitch FPC connector was analyzed as well. A maximum deflection of 0.053mm was calculated, which the actual deflection of 0.062mm was compared to. The results deduced a relative error of 17%. We conclude that the deflection analysis along with the optimization analysis can be used as an effective tool to predict the behavior of narrow-pitch connectors although the relative error may need to improve.

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Fabrication of Soda Borosilicate Class-Coated Electrostatic Chucks (소다붕규산염유리 도포형 정전척의 제조)

  • 방재철
    • Journal of the Microelectronics and Packaging Society
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    • v.9 no.1
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    • pp.49-52
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    • 2002
  • This study demonstrated the feasibility of tape casting method to fabricate soda borosilicate glass-coated stainless steel electrostatic chucks(ESC) for low temperature semiconductor processes. Glass coating on the stainless steel substrate was 125 $\mu\textrm{m}$ thick. The adhesion of glass coating was found to be excellent such that it was able to withstand temperature cycling to over $300^{\circ}C$ without cracking and delamination. The electrostatic clamping pressure generally followed the theoretical voltage-squared curve except at elevated temperatures and high applied voltages. The deviations at elevated temperatures and high applied voltages are due to increased leakage current as the electrical resistivity of glass coating drops.

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Comparison of Injection Molding Characteristics according to Thickness Variations of Preform for PET bottle

  • Kim, Nam Hyun;Woo, In Young;Nam, Kyung Woo;Yeon, Baek Rim;Kim, Mi Rae;Lyu, Min-Young
    • Elastomers and Composites
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    • v.56 no.3
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    • pp.164-171
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    • 2021
  • Due to the problem of environmental pollution by plastics, it is necessary to decrease their consumption. In the case of PET bottles, it is essential to reduce the thickness of the bottle for the reduction of plastic used. For manufacturing PET bottles with reduced thickness, it is a prerequisite to design a preform with reduced thickness and study its molding capability. In this study, the injection molding capability was investigated after reducing the body thickness of the preform to 15% and 20%, respectively, for the two preform models currently in use. Injection molding analysis was performed on the existing models and on the models for reduced weight, under the molding conditions of the existing models. Using the computed results, temperature distribution, pressure distribution, deformation and clamping force were compared. Based on the analysis, the injection conditions of the preform model with less thickness were discussed.

Preliminary Review of On-Site Clamping Repair Technology for Welding Part Leakage of Safety Related Valve in the Nuclear Power Plant (원전용 안전등급 밸브의 용접부 누설 클램핑 현장보수 기술 검토)

  • Ki Hong Kim;Ki Su Kim;Hwan Seok Jung;Moo Kyung Jang
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.1
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    • pp.52-59
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    • 2023
  • The welding part of the valve needs immediate action when leakage occurs due to cracks or damage. In order to repair leakage of the welding part, the valve must be separated from the pipe or replaced with a new valve. However, it is difficult to remove the valve while operating the power plant. This study presents a method to remove leakage by precisely processing the gap between the clamp and the incision part within 0.1mm while installed in the pipe system. If the external leakage is removed using a clamp on the welding part without removing the valve during operation, the time and cost required for maintenance can be reduced.

Clinical Significances of Hyperamylasemia Following Cardiopulmonary Bypass (체외순환 후 고아밀라제혈증의 임상적 의의)

  • 권혁민;정태은;이정철;이동협;한승세
    • Journal of Chest Surgery
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    • v.33 no.8
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    • pp.655-661
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    • 2000
  • Backgound: This study was performed to evaluate the incidences, the risk factors, and the clinical course of the hyperamylasemia in patients who underwent open heart surgery under cardiopulmonary bypass. Material and Method: Thirty seven patients who underwent cardiopulmonary bypass were studied at Department of Thoracic & Cardiovascular Surgery, Yeungnam University Hospital, from July 1997 to June 1998. The thirty seven patients were divided into two groups, 13 patients in group I had normal serum amylase levels and 24 patients in group II had hyperamylasemia. Result: Mean serum amylase(IU/l) levels and 24 patients in group II had hyperamylasemia. Result: Mean serum amylase(IU/l) levels of gorup II showed 54.3$\pm$4.6, 78.0$\pm$9.2, 372.0$\pm$103.4, 460.5$\pm$80.4, 280.4$\pm$46.6, and 131.0$\pm$15.6, preoperative, immediate postoperative, at postoperative 1, 2, 3, and 7 days, respectively. In group II, serum amylase level of the postoperative day 2 was the highest and was significantly higher than that of the preoperative day(p<0.001). Serum amylase level started to decreased at postoperative day 3 and returned to the normal level at postoperative day 7. Significant clinical symtoms of overt pancreatitis were not shown in patients in group II. The following perioperative variable such as diagnosis, cardiopulmonary bypass time, aortic cross clamping time, mean systemic pressure during bypass, and administration of steroid were compared between groups. There were no significant differences between groups. In all patients, Serum amylase level of postoperative day 2 and aortic cross clamping time were correlated significantly(p=0.047). Conclusion: Serum amylase level after cardiopulmonary bypass could be elevated postoperatively and serum amylase level of POD 2 was considered to have significant correlation with aortic cross clamping time. Shortening of aortic cross clamping time will help in reducing the hyperamylsemia. In this study, although significant clinical symptoms and overt pancreatitis were not seen from hyperamylsemic patients, careful clinical observation of hyperamylasemia would be necessary.

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Study on the manufacturing of high-frequency heating Japanese cedar laminated board by finger jointing method (1) - Gluing characteristics of Japnese cedar board by PVAc emulsion adhesives - (핑거접합방식에 의한 삼나무의 고주파가열 집성판 제조에 관한 연구 (1) - 삼나무 판재의 초산비닐수지 접착특성 -)

  • So Won-Tek;Chai Jyung-Ki
    • Journal of the Korea Furniture Society
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    • v.16 no.1
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    • pp.1-8
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    • 2005
  • This experiment was carried out to investigate the gluing characteristics of poly vinyl acetate emulsion adhesive(PVAc) on the Cryptomeria japonica laminated boards. This sample trees are major planting species and have been planted in southern district for a long time. The optimum gluing conditions for laminated board were summarized as follows; the amount of spreading glue, assembly time, clamping pressure, and clamping time for PVAc resin were $200g/m^2$, 10min., $5kg/cm^2$, and 6hrs., respectively, and the relative formulae between extension ratio(x) and block shear strength(y) was $y=-9.6x+85.2(R^2=0.95)$.

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Study of stress distribution on bipolar plate of PEM fuel cell (고분자 연료전지의 Bipolar Plate에서의 응력분포에 관한 연구)

  • Heo, Jeong-mu;Sohn, Young-Jun;Park, Gu-Gon;Kim, Min-jin;Yim, Sung-Dae;Nahm, Kee-suk
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.389-391
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    • 2009
  • The performance loss as pressurized by inside components like GDL and bipolar plate happened when assembling the PEMFC stack with clamping force. Numerical analysis of Gasket was carried out to analyze distribution of clamping pressure about the inside components. In case of the gasket, Mooney-Rivlin model which is the Strain Energy Function was used for numerical analysis. This result made the stress distribution of bipolar plate to expect.

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