• Title/Summary/Keyword: chip disposal

Search Result 17, Processing Time 0.025 seconds

A study on the Machinability of SSW2 Steel(1st Report) (SSW2의 피삭성에 관한 연구 제1보)

  • 최만성;최대봉
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.14 no.6
    • /
    • pp.105-112
    • /
    • 1992
  • The turning tests with sintered carbide tools have been conducted on typical high strength SSW2 railway wheel steel and its machinability were examined in terms of the cutting resistance, the roughness of turning surface, the chip disposal and others. Some results obtained in this paper are as follows: (1) The cutting resistance is not affected by the cutting speed (in this paper these were 23-78 m/min). (2) The roughness of finished surface is found to be largely dependent on cutting conditions and tool geometry. (3) There exists the explicit relates between the tool geometry cutting conditions (cutting speed, feedrate, and depth of cut) and independent variables(cutting resistance, surface roughness) are derived.

  • PDF

Electrical properties of thick film dissolved oxygen sensors (후막형 용존 산소 센서의 전기적 특성)

  • Lee, Kyung-Jun;Jung, Kyung-Jin;Lee, Sung-Pil
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2003.11a
    • /
    • pp.92-95
    • /
    • 2003
  • The dissolved oxygen sensors with thick film type were fabricated for low cost products and the electrical properties were investigated in the different operating temperatures. Pt paste was used for working electrode and Ag/AgCl paste for reference electrode. The fabricated devices have fast response of current changes according to dissolved oxygen concentrations in the applied voltage of $0.6{\sim}0.8V$. This is expected to apply a chip and/or disposal dissolved oxygen sensors.

  • PDF

Analysis of multi-facet drill(MFD) performance and optimization of MFD geometry (다면 드릴의 성능 해석과 최적화)

  • 이상조;윤영식
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.14 no.6
    • /
    • pp.1523-1532
    • /
    • 1990
  • The objective of this study is to develope an optimized multi-facet drill (MFD). The principal factors that affect drilling performance are its geometry and the cutting conditions. In particular, the helix angle in the total twist angle of the twist drill, affects much morgen influence on the dynamic and static stiffness and on determining the characteristics of the chip disposal capacity of the drill. In this study, considering the helix angle as a major parameter, the model was developed. From this model, the deformation of transverse direction was simulated with the bending forces applied. The performance of a drill largely depends upon drilling forces. Comprehensive models for predicating the drilling thrust and torque are developed for the different drill geometries. The effects of MFD geometric parameters on thrust and torque are also deduced from the prediction models, from which an optimal drill geometry is found with the emphasis on minimum drilling forces.

Development of the Air Stick Feeder for Inserting the Relay (릴레이 삽입을 위한 에어 스틱 피더의 개발)

  • Kim, Young-Min;Kim, Chi-Su
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.16 no.2
    • /
    • pp.1398-1402
    • /
    • 2015
  • In surface mount technology, the use of technology implemented using a Chip Mounter relay that is inserted into the junction box, etc. car is increasing. On the other hand, there is a need for technology to reduce the weight of the heavy component of the relay attached to different Stick Tube generally chips. Therefore, rather than existing technology, this study improved the algorithm of the system to provide a mechanical structure using Air to supply greater stability using this the component feeder utilizing the Stick Tube proposed technology. When the equipment installed in the Air Stick Feeder was used, the effectiveness, such as increased production and reduced disposal expense, was improved.

A Study on the Prediction of the Form of Chips using Cutting Forces (절삭력을 이용한 칩형태의 예측에 관한 연구)

  • Lee, Sang-Jun;Choi, Man-Seong;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.5 no.1
    • /
    • pp.40-49
    • /
    • 1988
  • The chip control problem is one of the important subjects to be studied in the metal cutting process. Especially, an important practical problem concerns the form of chips pro- duced in machining since this has important implications relative to : 1. Personal safety. 2. Possible damage to equipment and product. 3. Handling and disposal of swarf after machining. 4. Cutting forces, temperatures, and tool life. However, a dependable way to predict the form of chips in a wide range of cutting conditions has not been established satisfactorily. In this paper, the relationship between the form of chips and the ratios of cutting forces were studied experimentally. According to what the experiments have been carried out in the turning process the main results can be summarized as follows : 1. By use of the multiple linear regression model, emperical formulas which are suitable to wide ranges of cutting conditions with accuracy were obtained satisfactorily. 2. The correlations between the form of chips based upon the classification by Henriksen and the ratios of cutting forces, namely (feeding force/thrust force), (principal force/feeding force) were determined. 3. Using above results, the algorithms which predict the form of chips were constituted. With these algorithms, the form of chips in a wide range of cutting of cutting conditions can be predicted.

  • PDF

Monitoring System for Abnormal Cutting States in the Drilling Operation using Motor Current (모터전류를 이용한 드릴가공에서의 절삭이상상태 감시 시스템)

  • Kim, H.Y.;Ahn, J.H.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.12 no.5
    • /
    • pp.98-107
    • /
    • 1995
  • The in-process detection of drill wear and breakage is one of the most importnat technical problems in unmaned machining system. In this paper, the monitoring system is developed to monitor abnormal drilling states such as drill breakage, drill wear and unstable cutting using motor current. Drill breakage is detected by level monitoring. Tool wear is classified by fuzzy pattern recognition. The key feature for classification of tool wear is the estimated flank wear which is calculated by the proposed flank wear model. The characteristic of the model is not sensitive to the variation of cutting conditions but is sensitive to drill wear state. Unstable cutting states due to the unsmooth chip disposal and the overload are monitored by the variance/mean ratio of spindle motor current. Variance/mean ratio also includes the information about the prediction of drill wear and drill breakage. The evaluation experiments have shown that the developed system works very well.

  • PDF

Comparison of Efficiency for Wood Fuels (Chips and Pellets) by Life Cycle Assessment (LCA 접근방법에 의한 목질연료(칩, 펠릿)의 효율성 비교)

  • Choi, Young-Seop;Kim, Joon-Soon;Cha, Du-Song
    • Journal of Korean Society of Forest Science
    • /
    • v.98 no.4
    • /
    • pp.426-434
    • /
    • 2009
  • This study was carried out to derive the most optimal production process for the wood fuels(chip and pellet), by collecting cost data on each procedure through the life cycle assessment approach, and to compare between the profitability and efficiency, from the view points of producers and consumers, irrespectively. The costs accounted in this analysis were based on the opportunity cost. The results show that wood chips are cheaper than wood pellets in production costs. In respect to the process with the lowest production cost, while wood chips should be to crush collected residues into pieces on the spot for merchandizing, wood pellets need to be transported to manufactory for pelletizing. The study findings also include that the profits, which is estimated by subtracting expenses from gained sale revenue, were a bit higher for wood chips than wood pellets. Additionally, the price ratio of wood pellets to wood chips for getting the same caloric value appears to be 1.27. Despite of economic benefits of processing wood chips, there are several problems in practice. For producers, there is a possible increase in not only transportation cost for conveying crushers to the dispersed places, but storage cost due to the lack of the marketplaces in the immediate surroundings. For consumers, on the other hand, there are some challenging issues, such as bulky storage facility requirement, additional labor for fuel supplement, frequent ashes disposal, and decomposition in summer and freezing in winter caused by wood chips' own moisture.