• 제목/요약/키워드: chemical process safety

검색결과 508건 처리시간 0.03초

납땜 플럭스 개발에 관한 연구 (A Study on Developing of Soldering Flux)

  • 이통영
    • 한국화재소방학회논문지
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    • 제14권2호
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    • pp.33-38
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    • 2000
  • 전자산업의 공정에서 PCB기판납땜은 괼수적이며 이에 사용하는 Flux내 용제인 IPA(Iso--propyl alcohol)와 메탄올은 인화성과 폭발성이 강한 물질로 화재위험성이 대단히 높다. 또한 메탄올은 유독성물질로 지정되어 있으며, 환경법상 VOC(Volatile Organic Compound : 휘발성유기화합물)규제물질로 지정되어 있어 대체물질 개발이 절실히 요구된다. 이에 기존 Flux특성을 가지고 있으면서 화재위험성은 없고, 휘발성유기화합물 규제물질에는 해당되지 않는 디클로로프로판(Dichloropropane, DCP)를 주성분으로 하여 Flux 특성에 맞는 안정제 및 첨가제를 적정 조성비로 조합하여 용제를 개발하였다. 그 결과 200ppm의 작업환경허용농도를 470 ppm으로 완화시킬 수 있었으며 납땜불량율은 0.083%에서 0%로, 퍼짐성은 85%에서 87%로, 전연저항은 1.0$\times$$10^{12}$$\Omega$에서 6.9$\times$$10^{12}$/$\Omega$으로 기존 Flux보다 우수하였다. 그러므로 Flux의 안정성은 물론 환경안전측면과 품질, 생산성도 향상이 가능함을 확인하였고, 품질 특성시험 및 제품 신뢰성 시험 결과 만족할 만한 곁과를 얻었다.

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브로모벤젠의 연소특성치의 측정 및 예측 (The Prediction and Measurement of Combustible Properties for Bromobenzene)

  • 하동명
    • 한국화재소방학회논문지
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    • 제29권4호
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    • pp.21-25
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    • 2015
  • 공정의 안전을 위해서 취급물질의 정확한 연소특성치의 사용은 매우 중요하다. 화학산업에서 다양하게 사용되고 있는 브로모벤젠의 안전한 취급을 위해서 인화점과 최소자연발화온도를 측정하였다. 폭발하한계는 실험에서 얻어진 하부인화점을 이용하여 계산하였다. Setaflash 밀폐식은 $44^{\circ}C$, Pensky-Martens 밀폐식에서는 $50^{\circ}C$ 그리고 Tag 개방식에서는 $56^{\circ}C$, Cleveland 개방식에서는 $64^{\circ}C$로 측정되었다. ASTM E659 장치에 의한 최소자연발화온도는 $573^{\circ}C$로 측정되었다. 측정된 하부인화점 $44^{\circ}C$에 의한 폭발하한계는 1.63 Vol%로 계산되었다. 폭발한계는 측정된 인화점이나 문헌에 제시된 인화점을 이용하여 예측 가능함을 알 수 있었다.

방전 플라스마에 의한 CFC-12($CCl_2F_2$)의 분해 (Decomposition of CFC-12($CCl_2F_2$) by Discharge Plasma)

  • 강현춘;우인성;황명환;안형환;이한섭;조정국;강안수
    • 한국안전학회지
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    • 제14권3호
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    • pp.93-100
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    • 1999
  • Decomposition efficiency, power consumption, and applied voltage of CFC(Chlorofluorocatbon) were investigated by SPCP(surface induced discharge plasma chemical processing) reactor to obtain optimum process variables and maximum decomposition efficiencies. Decomposition efficiency of CFC-12 with various electric frequencies(5~50kHz). flow rates (100~1,000mL/min), initial concentrations(100~1,000ppm), electrode materials(W, Cu, Al). electrode thickness(1, 2, 3mm) and reference gases($N_2$, $O_2$, air) were measured and the products were analyzed with FT-IR. Experimental results showed that at the frequency of 10kHz, the highest decomposition efficiency of 92.7% for CFC-12 were observed at the power consumptions of 29.6W. respectively, and that decomposition efficiency decreased with increasing frequency above 20kHz and decomposition efficiency per unit power were 3.13%/W for CFC-12. Decomposition efficiency was increased with increasing residence times and with decreasing initial concentration of pollutants. Decomposition efficiency was increased with increasing thickness of discharge electrode and the highest decomposition efficiency was obtained for the electrode diameter of 3m. As the electrode material, decomposition efficiency was in order that tungsten(W), copper(Cu), aluminum (Al). Decomposition of CFC-12 in the reference gas of $N_2$ showed the highest efficiency among three reference gases, and then the effect of reference gas on the decomposition efficiency decreased in order of air and $O_2$. The optimum power for the maximum decomposition efficiency was 25.3W for CFC.

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The importation of genetically modified crops and its environmental impacts in Korea

  • Han, Sung Min;Kim, Young Tae;Won, Ok Jae;Choi, Kyung Hwa;Rho, Young Hee;Park, Kee Woong
    • 농업과학연구
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    • 제43권2호
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    • pp.215-220
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    • 2016
  • The global cultivation area of genetically modified crops (GM crops) has been increasing every year. Cultivation of GM crops is not only beneficial to the economy but also has positive effects on the environment in decreasing the use of agrochemicals, chemical fertilizers, and agricultural machinery. However, there have been controversies about the admixture of GM crops and non-GM crops and the unintentional release of GM crops to the environment. Especially in Korea, where consumption of agricultural products is import-dependent, the economic importance of GM crops has been a significant issue. The Act on import and distribution of GM crops was established in 2001 to start the management of GM crops in Korea. Recently, the imported amount of GM crops to Korea has reached over 10 million tons and is increasing very rapidly; consequently, the potential environmental impact of GM crops is becoming a big issue in Korea. In Japan, the discovery of imported GM canola plants around ports in 2005 raised awareness of the unintentional release of GM crops. In Korea, GM maize plants were also found in port and feed factory surroundings from 2005 to 2007. It is now necessary to monitor imported GM crops by tracing distribution, transport process for practical environmental risk assessment. Possible gene transfer from GM crops to non-GM crops should also be investigated in the cultivation area and the surroundings as well.

이소아밀알코올의 화재 및 폭발 특성치의 측정 및 예측 (The Measurement and Prediction of the Fire and Explosion Properties of Isoamyl alcohol)

  • 하동명
    • 에너지공학
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    • 제25권3호
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    • pp.34-40
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    • 2016
  • 화학산업에서 다양하게 사용되고 있는 이소아밀알코올의 안전한 취급을 위해서 인화점과 최소자연발화온도를 측정하였다. 폭발하한계는 실험에서 얻어진 하부인화점을 이용하여 계산하였다, 이소아밀알코올의 Setaflash 밀폐식은 $42^{\circ}C$, Pensky-Martens 밀폐식에서는 $43^{\circ}C$ 그리고 Tag 개방식에서는 $46^{\circ}C$, Cleveland 개방식에서는 $54^{\circ}C$로 측정되었다. ASTM E659 장치에 의한 이소아밀알코올의 최소자연발화온도는 $327^{\circ}C$로 측정되었다. 측정된 하부인화점 $42^{\circ}C$에 의한 폭발하한계는 1.41 vol%로 계산되었다. 폭발한계는 측정된 인화점이나 문헌에 제시된 인화점을 이용하여 예측 가능함을 알 수 있었다.

가속수명시험을 이용한 Packaging Substrate PCB의 ECM에 대한 신뢰성 예측에 관한 연구 (A Study on the Reliability Prediction about ECM of Packaging Substrate PCB by Using Accelerated Life Test)

  • 강대중;이화기
    • 대한안전경영과학회지
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    • 제15권1호
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    • pp.109-120
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    • 2013
  • As information-oriented industry has been developed and electronic devices has come to be smaller, lighter, multifunctional, and high speed, the components used to the devices need to be much high density and should have find pattern due to high integration. Also, diverse reliability problems happen as user environment is getting harsher. For this reasons, establishing and securing products and components reliability comes to key factor in company's competitiveness. It makes accelerated test important to check product reliability in fast way. Out of fine pattern failure modes, failure of Electrochemical Migration(ECM) is kind of degradation of insulation resistance by electro-chemical reaction, which it comes to be accelerated by biased voltage in high temperature and high humidity environment. In this thesis, the accelerated life test for failure caused by ECM on fine pattern substrate, $20/20{\mu}m$ pattern width/space applied by Semi Additive Process, was performed, and through this test, the investigation of failure mechanism and the life-time prediction evaluation under actual user environment was implemented. The result of accelerated test has been compared and estimated with life distribution and life stress relatively by using Minitab software and its acceleration rate was also tested. Through estimated weibull distribution, B10 life has been estimated under 95% confidence level of failure data happened in each test conditions. And the life in actual usage environment has been predicted by using generalized Eyring model considering temperature and humidity by developing Arrhenius reaction rate theory, and acceleration factors by test conditions have been calculated.

입계부식법에 의한 공정설비 고온요소의 재질열화 평가 (Assessment of Material Degradation of High-Temperature Components for Process Plant by Grain Boundary Etching Method)

  • 한상인;윤기봉;김지윤;정세희
    • 한국가스학회지
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    • 제2권1호
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    • pp.74-82
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    • 1998
  • 공정플랜트 설비 고온요소의 재질열화 정도를 평가하기 위해서 사용되는 방법 중 입계 부식법은 시험절차가 간단하고 실제 플랜트에서의 적용이 용이하여 안전 및 수명진단시에 많이 이용되어 왔다. 본 논문에서는 오랜 기간 고온에서 사용된 화학플랜트 및 정유플랜트의 실기 요소에 입계부식법을 적용하여 재질의 고온에서의 장시간 노출에 의한 인성열화도를 평가한 결과를 제시하였다. 실제 요소의 열화도 측정변수로서는 입계부식법으로 측정한 격자절단비 ($N_i/N_o$)를 사용했으며, 이로부터 인성열화도를 예측하였다. 인성열화도는 소형펀치 시험법으로 측정된 $({\Delta}DBTT)_{sp}$값으로 표현하였다. 격자절단비는 표면을 나이탈 부식했을 때의 격자수에 대한 피크린산으로 5분 부식했을 때의 격자수의 비율로 정의된다. 또한, 실험실에서 열처리된 시편으로부터 측정된 격자절단비와 Larson Miller Parameter와의 상관관계를 사용하여, 장시간 가동한 공정플랜트 요소에서 측정된 격자절단비로 잔여수명을 평가할 때의 고려사항에 대해 논의하였다.

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ALD 설비의 NH3(Ammonia)누출 시나리오에 대한 내부유동 및 제어 속도 해석 (Analysis of Internal Flow and Control Speed for NH3 (Ammonia) Leakage Scenario of ALD Facility)

  • 이성삼;안형환
    • 한국가스학회지
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    • 제26권5호
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    • pp.22-27
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    • 2022
  • 반도체 생산 설비 중 ALD는 열이나 플라즈마로 분해한 Gas를 Wafer에 증착시켜 원자층을 형성시키는 설비로 주로 인화성 물질인 NH3와 SIH4이 사용된다. 이중 NH3는 연소·폭발 범위가 상한(UFL) 33.6%, 하한(LEL) 15%로 폭발 범위가 비교적 좁지만 많은 양이 갑자기 한곳에 모이면 폭발할 수 있고, 피부에 닿거나 흡입하면 치명적이다. NH3는 ALD Gas inlet의 배관과 전기·기계 기구를 통해 Chamber로 공급되는데 많은 누출 가능점이 존재하여 누출 시 화재·폭발 또는 중독 사고로 이어질 수 있어 NH3 누출 시나리오에 대한 내부 유동과 제어 속도를 이해하고 고환기가 가능한 배기장치를 설계하는 것이 필요하여 본 연구자는 NH3의 누출시나리오를 CFD에 적용하여 내부유동과 제어 속도를 수치 분석하여 설계 시 반영할 수 있도록 하였다.

Si 변성 유/무기 하이브리드 코팅액에 의한 아연도금강판의 내식특성 (Corrosion Resistance of Galvanized Steel by Treating Modified Si Organic/Inorganic Hybrid Coating Solution)

  • 서현수;문희준;김정량;김종순;안석환;문창권;남기우
    • 한국해양공학회지
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    • 제25권1호
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    • pp.32-38
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    • 2011
  • Galvanized steel has gone through a chemical process to keep it from corroding. The steel gets coated in layers of zinc because rust will not attack this protective metal. For countless outdoor, marine, or industrial applications, galvanized steel is an essential fabrication component. The reduction of the corrosion rate of zinc is an important topic. In the past, a very popular way to reduce the corrosion rate of zinc was to use chemical conversion layers based on $Cr^{+6}$. However, a significant problem that has arisen is that the use of chromium salts is now restricted because of environmental protection legislation. Therefore, it is very important to develop new zinc surface treatments that are environmentally friendly to improve the corrosion resistance of zinc and adhesion with a final organic protective layer. In this study, a Urethane solution (only Urethane 20 wt.%; S-700) and an organic/inorganic solution with Si (Si polysilicate 10 wt.% + Urethane 10 wt.%; LRO-317) are used. Based on the salt spray test of 72 h, S-700 and LRO-317 had a superior effect for the corrosion resistance on EGI and HDGI, respectively.

매몰된 가축 사체의 부패 촉진 및 토양 비옥화를 위한 Corynebacterium glutamicum과 Bacillus licheniformis 처리 효과 (Effect of Corynebacterium glutamicum and Bacillus licheniformis on livestock material burial treatment)

  • 신유정;허건영;김주형;김빛나;민지호;조호성
    • 한국동물위생학회지
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    • 제40권1호
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    • pp.53-59
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    • 2017
  • Foot and mouth disease (FMD) is highly infectious disease of cloven-hoofed animals, particularly problematic in cattle, sheep, pigs and goats for economic reasons. Last FMD outbreak in February, 2017 caused tremendous social and economical impacts. The Korean FMD policy aims to vaccinate intact animals and euthanize and bury infected animals to prevent the disease spread. However, there was a problem that the buried livestock did not decompose after several years. Therefore, the study was purposed to investigate the effect of Corynebacterium glutamicum and Bacillus licheniformis on the degradation of buried cow carcasses and on the soil condition; such as temperature, decomposition course of carcasses, composition of amino acids in the soil around carcasses, and plant root elongation to measure soil conditions. As a result, the composition of amino acids in the soil treated with C. glutamicum and B. licheniformis was generally higher than those in the untreated soil. Plant roots in soil treated with C. glutamicum and B. licheniformis grew longer than in non-treated soil. The results suggested that the toxic effect on a grave land buried with FMD infected livestock is reduced when treated with C. glutamicum and B. licheniformis in regard of odor reduction, promoted decaying process, and soil fertilization.