• 제목/요약/키워드: chemical factory

검색결과 144건 처리시간 0.024초

Steam Networking Matrices(SNMs)를 이용한 산업 단지의 스팀 네트워크 최적화 방법론 개발 (Development of An Industrial Complex Steam Network Optimization Method Using Steam Networking Matrices(SNMs))

  • 김상훈;채송화;윤성근;박선원
    • 제어로봇시스템학회논문지
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    • 제12권12호
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    • pp.1184-1190
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    • 2006
  • Most chemical companies try to maximize their energy efficiencies due to high oil price and reinforcement of environmental regulation. An individual factory continuously has tried to reduce energy consumption or carbon dioxide discharge for high profit. Nevertheless, it is found that waste heat is disposed with forms of low or medium pressure steams. It can be improved by the aspect of entire industrial complex. Therefore, we have developed a steam network optimization method using Steam Networking Matrices(SNMs) in this research. Results from an illustrative example show that energy consumption can be reduced by optimizing steam exchange networks.

국소환기시스템의 후드형상 개선에 따른 수치해석 (Numerical Analysis on Hood Shape Improvement of Local Ventilation System)

  • 이중섭;장성철;최주홍
    • 설비공학논문집
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    • 제21권4호
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    • pp.260-265
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    • 2009
  • The aim of this study is to remove crack on a ventilation device at the suction part of zinc plating factory, and the main point is making optimum configuration by improving an existing hood system. The result shows that existing hood system has problem with duct configuration, angle and reducer. Model-5 shows lowest pressure difference as meaning of suction capability. The hood inlet surface has most uniform suction capability.

Industrial Process Monitoring and Fault Diagnosis Based on Temporal Attention Augmented Deep Network

  • Mu, Ke;Luo, Lin;Wang, Qiao;Mao, Fushun
    • Journal of Information Processing Systems
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    • 제17권2호
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    • pp.242-252
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    • 2021
  • Following the intuition that the local information in time instances is hardly incorporated into the posterior sequence in long short-term memory (LSTM), this paper proposes an attention augmented mechanism for fault diagnosis of the complex chemical process data. Unlike conventional fault diagnosis and classification methods, an attention mechanism layer architecture is introduced to detect and focus on local temporal information. The augmented deep network results preserve each local instance's importance and contribution and allow the interpretable feature representation and classification simultaneously. The comprehensive comparative analyses demonstrate that the developed model has a high-quality fault classification rate of 95.49%, on average. The results are comparable to those obtained using various other techniques for the Tennessee Eastman benchmark process.

중소기업의 업종별 안전공학 기술 (Safety Engineering Technique By Industry on Small & Medium Industry)

  • 김대식
    • 산업융합연구
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    • 제2권2호
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    • pp.31-46
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    • 2004
  • The ratio of industrial injury in Korea is higher 2~4 times than advanced nations like Japan and Singapore, because the industrial injuries in small-medium industry are higher than large size industry. The investment ability is insufficient for working conditions and prevention of the industrial injuries in the small & medium industry. The industrial safety management of machinery manufacturing for transportation, chemical factory, textile product manufacturing, wire & circuit products for computer, plastic goods manufacturing, and metal products manufacturing was investigated. Therefore, the purpose of the paper is to recognize the seriousness of the industrial injuries, understand product, layout, and machinery, and working conditions, etc., and indicate safety engineering techniques for improvement of quality and productivity under this safety working conditions.

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대형조선소 천장크레인 운전원의 용접흄 노출 실태 (Exposure status of welding fumes for operators of overhead traveling crane in a shipyard)

  • 이경민;김부욱;곽현석;하현철
    • 한국산업보건학회지
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    • 제25권3호
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    • pp.301-311
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    • 2015
  • Objectives: Operators of overhead traveling crane in a ship assembly factory perform work to transmit large vessel blocks to an appropriate working process. Hazardous matters such as metal dusts, carbon monoxide, carbon dioxide, ozone, loud noise and fine particles are generated by variable working activities in the factory. The operators could be exposed to the hazardous matters during the work. In particular, welding fumes comprised of ultra fine particles and heavy metals is extremely hazardous for humans when exposing a pulmonary through respiratory pathway. Occupational lung diseases related to welding fumes are increasingly on an upward tendency. Therefore, the objective of this study is to assess properly unknown occupational exposure to the welding fumes among the operators. Methods: This study intended to clearly determine an equivalence check whether or not chemical constituents and composition of the dusts, which existed in the driver's cab, matched up with generally known welding fumes. Furthermore, computational fluid dynamics program(CFD) was used to identify a ventilation assessment in respect of a contamination distribution of welding fumes in the air. The operators were investigated to assess personal exposure levels of welding fumes and respirable particulate. Results: The dust in an operation room were the same constituents and composition as welding fumes. Welding fumes, which caused by the welding in a floor of the factory, arose with an ascending air current up to a roof and then stayed for a long time. They were considered to be exposed to the welding fumes in the operation room. The personal exposure levels of welding fumes and respirable particulate were 0.159(n=8, range=0.073-0.410) $mg/m^3$ and 0.138(n=8, range=0.087-0.178) $mg/m^3$, respectively. They were lower than a threshold limit value level($5mg/m^3$) of welding fumes. Conclusions: These findings indicate that an occupational exposure to welding fumes can exist among the operators. Consequently, we need to be keeping the operators under a constant assessment in the operator process of overhead traveling crane.

제철소 전노 dust로부터 철분강 회수에 관한 연구 (Recovery of $\alpha$-iron from converter dust in a steelmaking factory)

  • 김미성;김미성;오재현;김태동
    • 자원리싸이클링
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    • 제2권2호
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    • pp.27-38
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    • 1993
  • 본 연구에서는 제철소에서 발생하는 전로 dust를 사용하여 심강법(분급)에 의한 철산화물을 분리하여 고순도의 철분말을 회수하였으며, 아래와 같은 결론을 얻었다. 가. 전로 dust의 물성 1) 재항의 1제강, 2제강 C/F(Clarifier) dust, 광장의 E/C(Evaporation coolar), dust, 중국강철공사(C.S.C) OM(Clarifier underflow) dust 금철분이 63~72%로 높고, Metal Fe 가 21~50% 함유되어 있으며, 기타 산화물로는 CaO, MgO, Al$_{2}O_{3}$, SiO$_{2}$ 등이 있다. 2) 재항의 1제강, 2제강 C/F dust, 광양의 E/C, E/P dust, 중국강철공사(C.S.C), OM(clarifier underflow) dust 입자의 형상은 청입이 주로 구형으로 응고된 모양이었으며, 일반적으로는 출립의 외각부는 magnetite, hematite 등으로 산화가 진해되어 있다. 3) 전로 dust 들에 대한 X-ray 회절분석결과, 재항의 1제강, 2제강, C/F dust, 광양의 E/C, E/P dust는 ${\alpha}$-Fe, FeO(wusute)가 중성분으로 존재하며 그 밖에 FE$_{3}O_{4}$9magnetite), Fe$_{2}O_{3}$ CaO가 소량으로 존재하고 있었으며, 중국강철공사(C.S.D) OM(underflow) dust는 ${\alpha}$-Fe, ${\alpha}Fe_{2}O_{3}$, graphite가 주성분으로 존재하며, 그 밖에 $Fe_{3}O_{4}$, Fe$_{2}O_{3}$, ZnO이 소량으로 존재하고 있었다. 4) 순수한 순철분말과 전로 dust를 구성하고 있는 순철은 마광에 따른 입자의 분쇄보다는 마광시 구형의 입자가 소성변형으로 인해 flake형상으로 변하여 체질입도분석시 입도의 증가를 초래하였으며, 반면 철산화물은 마광에 따른 입자의 미세화가 발생함을 볼 수 있었다. 나. 철분구 외수 실험 1) 광양의 dust를 40분간 마광하여 심강(분급)실험을 행했을 때 Fe 99.17% 품위 철분말을 37.8% 회수할 수 있었다. 2) 재항의 C/F dust를 40분간 마광하여 심강(분급)실험을 행했을 때 Fe 98.38% 품위의 철분말을 44.42% 회수할 수 있었다. 3) 70 gauss 자석을 사용하여 자력선별을 행했을 때 +65-200 mesh 사이에서 Fe 품위 98% 이상의 철분말을 회수 할 수 있으나 회수율(14%)이 낮다.

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광주, 본촌지역의 지하수의 수화학적 특성과 오염 (Chemical Characteristics and Pollution of Groundwater in the Ponchon Area, Kwangju)

  • 양해근;김인수;최희철;김정우
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제6권4호
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    • pp.83-95
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    • 2001
  • 본 연구에서는 광주 본촌분지를 대상으로 지하수의 오염현황을 분석하고, 수문지질구조와 수두의 분포 그리고 지하수의 수화학적 조성으로부터 오염기구를 검토하였다. 그 결과는 다음과 같다. 분지의 수두분포는 대체적으로 지형면을 반영하고 있으나, 과잉양수에 의한 지하수 유동계의 변형이 나타나고 있다. 농경지와 주거지가 혼재된 분지 북부에서는 Cl와 EC, Na, $NO_3$농도가 비교적 높았으며, 공업단지가 입지한 분지 남쪽에서는 $HCO_3$$Ca^{2+}$, $Mg^{2+}$, Zn이 상대적으로 높은 농도를 나타냈다. Cl-과 N $O_3$농도에 의한 오염은 생활.공장폐수에 의한 것으로 추정된다. 그리고, Cl의 경우에는 특정 오염원을 기점으로 하천수계를 따라 오염물질이 확산되는 양상을 보이고 있으며, 오염원의 분포와 농도분포를 고려할 때 오염물질의 수평 분산보다는 공단지역의 과잉양수에 의한 지하수위의 저하로 수직이동이 더 크게 작용하고 있다고 볼 수 있다. 이상으로부터 공단지역에서의 지하수 과잉양수가 지속될 경우, 지형면을 따라 형성된 유동계가 더욱 왜곡되고, 지하수위의 급격한 저하는 분지 북부지역에 까지 미치게 될 것이다. 더욱이 분지 북부의 생활 공장폐수에 의한 염수화 현상 또는 질소오염은 분지 전역으로 확산될 것은 자명하다.현상 또는 질소오염은 분지 전역으로 확산될 것은 자명하다.

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Mechanism Study of Flowable Oxide Process for Sur-100nm Shallow Trench Isolation

  • Kim, Dae-Kyoung;Jang, Hae-Gyu;Lee, Hun;In, Ki-Chul;Choi, Doo-Hwan;Chae, Hee-Yeop
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2011년도 제40회 동계학술대회 초록집
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    • pp.68-68
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    • 2011
  • As feature size is smaller, new technology are needed in semiconductor factory such as gap-fill technology for sub 100nm, development of ALD equipment for Cu barrier/seed, oxide trench etcher technology for 25 nm and beyond, development of high throughput Cu CMP equipment for 30nm and development of poly etcher for 25 nm and so on. We are focus on gap-fill technology for sub-30nm. There are many problems, which are leaning, over-hang, void, micro-pore, delaminate, thickness limitation, squeeze-in, squeeze-out and thinning phenomenon in sub-30 nm gap fill. New gap-fill processes, which are viscous oxide-SOD (spin on dielectric), O3-TEOS, NF3 Based HDP and Flowable oxide have been attempting to overcome these problems. Some groups investigated SOD process. Because gap-fill performance of SOD is best and process parameter is simple. Nevertheless these advantages, SOD processes have some problems. First, material cost is high. Second, density of SOD is too low. Therefore annealing and curing process certainly necessary to get hard density film. On the other hand, film density by Flowable oxide process is higher than film density by SOD process. Therefore, we are focus on Flowable oxide. In this work, dielectric film were deposited by PECVD with TSA(Trisilylamine - N(SiH3)3) and NH3. To get flow-ability, the effect of plasma treatment was investigated as function of O2 plasma power. QMS (quadruple mass spectrometry) and FTIR was used to analysis mechanism. Gap-filling performance and flow ability was confirmed by various patterns.

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규정수량사업장의 공정안전관리제도 개선 (A Study on Improvement of Process Safety Management System in Threshold Quantity Site)

  • 정종수;김연희;김동진;이윤형
    • 한국산학기술학회논문지
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    • 제8권5호
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    • pp.1289-1299
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    • 2007
  • 국내 화학 산업의 고도화는 보다 크고 많은 시간을 필요로 하는 안전사고 발생의 경향을 나타낸다. 그러한 사고의 증가와 예방을 위해 화학공장에서 공정안전관리제도가 사용되고 있으며 이 연구에서는 공정안전관리제도의 현장 적용과 실행에 대한 영향을 조사하였다. 그 결과로서 공정안전관리제도는 중 소규모 사업장에서 조직의 관심 부족 등으로 효과적인 결과를 얻지 못하고 있다. 자율적 제도로서의 정착과 재해를 예방하기 위한 공정안전관리제도의 효과적인 실행을 위해, 그것은 정부의 적극적 지원과 실행이 포함되어야 하며 무엇보다도 제도의 개선을 위한 새로운 프로그램의 적극적인 교육과 지속적인 개발이 있어야 한다.

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시스템엔지니어링 탐색적 접근을 통한 플랜트 엔지니어링 선행설계 전문인력 양성을 위한 스마트 교육시스템 개념설계에 관한 연구 (A Study on Conceptual Design of Smart Training System for Advanced Plant Design and FEED Engineers Based on Exploring Systems Engineering)

  • 홍대근;박창우;서석환;서활원
    • 시스템엔지니어링학술지
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    • 제14권1호
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    • pp.28-35
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    • 2018
  • Front End Engineering Design (FEED), currently dominated by a few advanced countries, creates the highest added-value in the in plant construction industry. In the domestic plant engineering industry, it is difficult to acquire its own technology capability and experience due to lack of experience and shortage of experts in advanced design fields such as basic design and FEED. To achieve competitiveness with the advanced countries, it is necessary to establish smart training system for advanced plant design and FEED engineers. This study aims to design an integrated training framework for plant engineering and FEED using system engineering to build a smart plant engineering education system that learns design knowledge based on educational content and experience based on design stage for chemical plant.