• 제목/요약/키워드: cermet cutting tool

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Ti(C,N)계 서메트 공구의 조성변화에 따른 절삭성능 및 신뢰도 분석 (Effect of Composition on Cutting Characteristics and Reliability Analysis of Ti(C,N) Cermet Tool)

  • 박준석;김성원;권원태;강신후
    • 대한기계학회논문집A
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    • 제26권11호
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    • pp.2336-2341
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    • 2002
  • When WC and group IV elements are added to Ti(C,N)-Ni cermet, microstructures of the cermet is changed. The change effects directly on the property of the material. In this study, the amount of WC and group IV elements of Ti(C,N) cermet tool was investigated. The composition of WC was changed from 5 to 20wt% to determine the effect of WC on the cutting performance of cermet tool. The more WC was added, the longer the tool life of the cermet tool was. The cermet with lwt% ZrC and l4wt% WC showed the best cutting performance among the investigated cermet tools. The cutting performance of cermet cutting tools suggests the possibility in interrupted cutting for reliability test experimentation was performed repeatedly with $Ti(C_{0.7},N_{0.3})- l4WC-1ZrC-20Ni$ cermet tool machining SCM440. The flank wear of cermet cutting tool at given time condition is suitable for Normal distribution and Log normal distribution by Chi squared test.

Ti(C,N)계 서메트 공구의 조성변화가 절삭성능에 미치는 영향 (Effect of Composition on Cutting Characteristics of Ti(C,N) Cermet Tool)

  • 박준석;김경재;김성원;권원태;강신후
    • 한국정밀공학회지
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    • 제20권1호
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    • pp.144-150
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    • 2003
  • When WC and group IV elements are added to Ti(C,N)-Ni substrate, microstructures of the cermet is changed. The microstructure gives direct effect on the property of the material. In this study, the amount of WC and group W elements of Ti(C,N) cermet tool was investigated. The composition of WC was changed from 5 to 20wt% to determine the effect of WC on the cutting performance of cermet tool. The more WC was added, the longer the tool life of the cermet tool was. The cermet with 20wt% WC showed the best fracture toughness. The effect of group W elements; ZrC, ZrN and HfC was also investigated by adding each of them to manufacture the cermet tool with fixed l4wt% WC composition. The cermet with 1wt% ZrC and 14wt% WC showed the best cutting performance among the investigated cermet tools.

Ti(C,N)계 서메트 공구의 WC와 IV족 원소 첨가가 단속 절삭성능에 미치는 영향 (Effect of WC and group IV Elements of Ti(C,N) on the Intermittent Cutting Performance)

  • 박준석;김경재;권원태;강신후
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.919-922
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    • 1997
  • In this study, the amount of WC and group N elements of Ti(C, N) cermet tool was investigated. The composition of WC was changed from 5 to 20% to determine the effect of WC on the cutting performance of cermet tool. The more WC was added, the longer the tool life of the cermet tool was. The cermet with 20% WC showed the best fracture toughness. The effect of group N elements ; ZrC, ZrN and HfC was also investigated by adding each of them to manufacture the cermet tool with fixed 14% WC composition. The cermet with 1% group N ZrC and 14% WC showed the best cutting performance among the investigated cermet tools.

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선삭시 Ti(C,N)계 서메트 공구의 WC와 IV족 원소 첨가가 절삭성능에 미치는 영향 (Effect of WC and group IV Elements of Ti(C,N) on Cutting Performance in Turning)

  • 박준석;김경재;권원태;강신후
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.3-7
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    • 2001
  • In this study, the effect of WC and group IV elements on the cutting performance in turning is investigated. The composition of WC was changed from 5 to 20% to determine the effect of WC on the cutting performance of cermet tool. The more WC was added, the longer the tool life of the cermet tool was. The cermet with 20% WC showed the best fracture toughness. The cermet tool with 20% WC showed the best cutting performance among the various WC composition. The effect of group IV elements ; ZrC, ZrN and HfC was also investigated by adding each of them to manufacture the cermet tool with fixed 14% WC composition. The cermet with 1% group IV HfC and 14% WC showed the best cutting performance among the investigated cermet tools.

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선삭가공에서 서멧과 초경 및 코팅 초경공구의 절삭특성 비교 (Comparison of Cutting Characteristics between Cermet, Carbide and Coated Carbide Tools in Turning)

  • 안동길
    • 한국정밀공학회지
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    • 제17권5호
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    • pp.186-194
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    • 2000
  • The purpose of this study is to investigate the difference in cutting characteristics of cermet, carbide and coated carbide tools in the similar application range via turning test of various conditions. The cermet and carbide tools in the range of ISO P10 grade were developed using optimum compositions with a view to obtaining a high toughness and hardness by PM process. First mechanical properties were characterized on these tools. Experimental results of wear behaviour and resistance to fracturing were presented and discussed in the turning of gray cast iron and alloy steels by cermet, carbide and coated carbide tools. The coated carbide tool shows similar cutting performance compared to the cermet, while the cermet has better combination of wear resistance and toughness of high speed (V=500m/min) cutting in comparison with carbide and coated carbide tools, and also shows a potentiality for cast iron cutting. Fe adhesive behaviour on the tools and surface roughness of workpieces were explained by chemical affinity between tools and workpieces.

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STS 304의 절삭성에 관한 연구 (A Study on the Machinability of STS 304)

  • 이재우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.779-782
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    • 2000
  • This paper aimes to clarify the effects of tool geometry on the tool life in machining of STS 304. The main conclusions obtained were as follows. The lift of TiN coated cermet tool was the longest, exhibiting shorter life in the order of P2O, cermet, TiCN coated carbide and TiAIN coated carbide tools. S-type tool showed the best performance of all tools used in this tests due to preventing the boundary wear of the side cutting edge.

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Development of Cermet Cutting Tool by Powder Injection Molding

  • Chung, Seong-Taek;Kwon, Young-Sam
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.493-494
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    • 2006
  • Chip breaker of cutting tool is an important feature to enhance cutting performance. Powder injection molding process was used to produce a triangular-shape cermet grooving insert which has three chip breakers. Attrition milled cermet powders were mixed with wax-based binder system in continuous twin screw extruder. Three-plate injection mold with slide cores was used to produce injection-molded parts. After molding, solvent and thermal debinding was carried out. Sintering was conducted in a batch furnace with a graphite heater. The sintered parts satisfy the requirements of dimensional tolerances and material properties.

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유리섬유 강화 플라스틱 절삭시의 공구마멸 특성 (Characteristics of tool wear in cutting of glass fiber reinforced plastics)

  • 강명순;이원평
    • 대한기계학회논문집
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    • 제12권5호
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    • pp.1055-1062
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    • 1988
  • 본 연구에서는 역학모델을 이용해 공구마멸 특성을 절삭속뿐만 아니라 공구와 유리섬유의 접촉길이에 대해서도 논하고, 이 결과와 실험결과를 대비 검토하였다. 또 몇 가지 공구재종으로 절삭성능을 측정하였다.

승용차 부품의 정면밀링가공시 공구마모 및 표면거칠기 특성에 관한 연구 (A Study on Characteristics of Tool Wear and Surface Roughness in Face Milling of Automobile Parts)

  • 김성일;오성훈;문상돈;김태영
    • 한국자동차공학회논문집
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    • 제4권5호
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    • pp.223-230
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    • 1996
  • The quality and productivity in machining automobile parts are influenced by various factors such as cutting conditions, vibration, and used tool. To improve the quality and productivity of the automobile parts(torsion beam), lots of research on the evaluation of tool life and control of surface roughness has been required. Therefore, the width of flank wear, cutting force, and surface roughness are monitored to analyse the characteristics of tool wear and surface roughness at different tools. This experimental investigation is mainly focused on the characteristics of the tool wear, tool life and surface roughness in multi-insert milling of automobile parts(torsion beam) by using uncoated tungsten carbide tool(WC), TiN coated tool, and cermet tool.

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A16061-T6재의 절삭가공 특성에 관한 연구 (A Study on the Characteristics of Cutting for A16061-T6)

  • 강상도;채왕석;김경우;김우순;김동현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.202-208
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    • 2003
  • This study carried out a cutting experiment on Duralumin A16061-76, which is light but strong and highly anticorrosive, so recently popular as a lightweight material, by changing cutting conditions and alternating 4 insert tips, and examined the effect of each insert tip on cutting force at certain cutting conditions, the measurements of the coarseness of processed surfaces roughness, and the chip workability. The 1311owing conclusions were drawn from the results. Cutting force for cutting tool is when insert tips were alternated at each cutting condition, the cutting force of cutting tools was highest then CBN tools were use(1 next by Ceramic tools, Cermet tools, and WC tools. Therefore, WC tools are considered most suitable for cutting Duralumin A16061-T6. Surface roughness as for the coarseness of surfaces according to insert tips applied to Duralumin A16061-T6 under the cutting condition of depth of cut below 1mm, feed rate below 0.24mm/rev and cutting speed over 100m/min the coarseness of material surface roghness appeared to be finest when WC tools were used, next by Ceramic tools, Cermet tools, and CBN tools.

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