• 제목/요약/키워드: ceramic tool

검색결과 224건 처리시간 0.023초

Application of Impedance Spectroscopy to Cement-Based Materials: Hydration of Calcium Phosphate Bone Cements

  • Kim, Sung-Moon;Hwang, Jin-Ha
    • 한국세라믹학회지
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    • 제43권3호
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    • pp.156-161
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    • 2006
  • Impedance spectroscopy was applied to the initial hydration of calcium phosphate bone cements in order to investigate the electrical/dielectric properties. Hydration or equivalently setting was monitored as a function of the amount of water and initial powder characteristics. Higher amounts of water produced more open microstructures, leading to higher conductivity and enhanced dielectric constant. The effects of the initial characteristics in the powder were investigated using bone cement powder prepared with and without granulation. Granulated powder exhibited a significant change in resistance and produced a higher dielectric constant than those of conventional powder. Through a simplified modeling, the effects of thickness in reaction products and pore sizes were estimated by the frequency-dependent impedance measurements. Furthermore, impedance spectroscopy was proven to be a highly reliable tool for evaluating the continuous change in pore structure occurring in calcium phosphate bone cements.

화학증착에 의한 TiN 박막의 제조 및 기계적 성질에 관한 연구 (Studies on Film Growth and Mechanical Properties of TiN by Chemical Vapor Deposition)

  • 김시범;김광호;천성순
    • 한국세라믹학회지
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    • 제26권1호
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    • pp.21-30
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    • 1989
  • Titanium Nitride (TiN) was deposited onto the SKH9 tool steels by chemical vapor deposition (CVD) using a gaseous mixture of TiCl4, N2, and H2. The effects of the deposition temperature and input gas composition on the deposition rate, microstructure, preferred orientation, microhardness and wear resistance of TiN deposits were studied. The experimental results showed that the TiN deposition is thermally activated process with an apparent activation energy of about 27Kcal/mole in the temperature range between 1200$^{\circ}$K and 1400$^{\circ}$K. As H2/N2 gas input ratio increased, the deposition rate increased, showed maximum at H2/N2 gas input ratio of 1.5 and then decreased. Mechanical properties such as microhardness and wear resistance have close relation with the microstructure and preferred orientation of TiN deposits. It is suggested that the equiaxed structure with random orientation increases the microhardness and wear resistance of TiN deposits.

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Hexagonal 인서트용 열간압출 금형설계 (Design of Hot Extrusion Dies for Hexagonal Insert)

  • 권혁홍;이정로
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.72-77
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    • 2001
  • The use of hexagonal ceramic inserts for copper extrusion dies offers significant technical and economic advantages over other forms of manufacture. In this paper the data on the loading of the tools is determined from a commercial FEM package as the contact stress distribution on the die-workpiece interface and as temperature distributions in the die. This data can be processed as load input data for a finite element die-stress analysis. Process simulation and stress analysis are thus combined during the design, and a data exchange program has been developed that enables optimal design of the dies taking into account the elastic deflections generated in shrink fitting the die inserts and that caused by the stresses generated in the process. The stress analysis of the dies is used to determine the stress conditions on the ceramic insert by considering contact and interference effects under both mechanical and thermal loads.

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오일제트윤활방식의 25,000rpm급 모터내장형 고속주축계의 윤활특성에 관한 연구 (A Study on the Oil-Jet Lubrication Characteristics of a Motor-Integrated High-Speed Spindle System with $\phi$65mm$\times$25,000rpm)

  • 이용희;김석일;김태형;박보선
    • 한국정밀공학회지
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    • 제15권5호
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    • pp.59-64
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    • 1998
  • In this study, a motor-integrated high-speed spindle system with $\psi$65mm $\times$ 25,000rpm is developed by introducing the oil-jet lubrication method, ceramic angular contact ball bearings, a built-in motor and so on. And oil-jet lubrication experiments fur evaluating the system performance are performed under various operation conditions. Especially, in order to establish the oillet lubrication conditions related to the development of a high-speed spindle system, the effects of oil supply rate and rotational spindle speed are investigated on the temperature rise, temperature distribution, motor current and so on.

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지르코니아 세라믹 연삭시 표면조도와 굽힘강도에 관한 연구 (A Study on the Surface Roughness & Bending Strength for Zirconia Ceramic Grinding)

  • 하상백;최환;이종찬
    • 한국정밀공학회지
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    • 제17권5호
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    • pp.131-136
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    • 2000
  • This paper is concerned with the surface roughness and the bending strength of ground workpiece in ZrO2 ceramic grinding. Surface roughness was measured with surface tracer and bending strength value was obtained by three-point bending test on machining center using tool dynamometer. Grinding experiments were carried out to examine the effects of grinding conditions including diamond mesh size, table speed, and depth of cut on ground surface roughness. The correlation between surface roughness and bending strength was also inspected. The experimental results indicate that the rougher surface is produced as the mesh size of diamond wheel is reduced and table speed is increased, but surface roughness is not affected by depth of cut. The values of bending strength decrease as the values of Ra, Rmax and Ku increase.

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냉장형 모터와 리니어 모터를 적용한 초고속 수평형 머시닝센터의 구조 특성 해석 (Structural Characteristics Analysis of a High-Speed Horizontal Machining Center with Built-in Motor and Linear Motors)

  • 김석일;조재완
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.326-333
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    • 2004
  • This paper presents the structural characteristics analysis of a high-speed horizontal machining center with spindle speed of 50, 000rpm and feedrate of 120m/min. The spindle system is designed based on the built-in motor, angular contact ceramic ball bearings, oil-air lubrication and oil-jacket cooling method. The X-axis and Y-axis feeding systems are composed of the linear motor and linear motion guides, and the Z-axis feeding system is composed of the servo-motor, ball screw and linear motion guide. The structural analysis model of the high-speed horizontal machining center is constructed by the finite element method, and the validity of structural design is estimated based on the structural deformation of the high-speed horizontal machining center and spindle nose caused by the gravity and inertia forces.

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공명초음파법을 이용한 세라믹제 페롤의 미소 크랙 평가법 (Evaluation Method of Micro Crack in a Ceramic Ferrule by Resonant Ultrasound Spectroscopy)

  • 양인영
    • 한국공작기계학회논문집
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    • 제15권3호
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    • pp.59-66
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    • 2006
  • In this paper, we suggested an evaluation method of cracks in a ceramic product by resonant ultrasound spectroscopy. For experiment, we manufactured nondestructive measurement system by resonant ultrasound spectroscopy and measured resonance frequencies of acceptable and cracked ferrules. The evaluation criterion of ferrule is based on the comparison of resonance frequencies between acceptable and cracked-ferrule. The criterion value that defined by suggested formula is 2. By using the criterion, it is possible to evaluate both acceptable and cracked-ferrule.

세라믹재 연삭시 다이아몬드 휠의 수명 판정 (Determination of Diamond Wheel Life in Ceramic Grinding)

  • 임홍섭;유봉환;공재향;김홍원
    • 한국공작기계학회논문집
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    • 제13권1호
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    • pp.16-21
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    • 2004
  • In order to investigate the characteristics of diamond wheel grinding of ceramic materials, grinding resistance, surface roughness of ground surface and image of grinding wheel were acquired using experimental method. Through the experiments, this makes it possible to observe grinding wheel behavior by grinding resistance, surface roughness and cutting edge ratio. In case of $Al_2O_3$, cutting edge ratio is bigger than that of $ZrO_2$ and $Si_3N_4$. That's because $Al_2O_3$ has a characteristic of low fracture toughness and bending stress.

세라믹 연삭에서 다이아몬드 휠의 수명 판정에 관한 연구 (A Study on the Determination of Diamond Wheel Life in Ceramic Grinding)

  • 임홍섭;유봉환;소의열;이근상;사승윤
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.308-313
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    • 2002
  • In order to investigate the characteristics of grinding and diamond wheel grinding ceramic materials, grinding resistance, surface roughness of worked surface and image of grinding wheel were acquired using experimental method. Through the experiments, this makes it possible to observe grinding wheel behavior by grinding resistance, surface roughness and cutting edge ratio. In case of A1$_2$O$_3$, cutting edge ratio is begger than that of ZrO$_2$and Si$_3$N$_4$. That's because A1$_2$O$_3$has a characteristics of low fracture toughness and bending stress.

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지능제어 방식에 의한 밀폐계 평판의 능동진동제어 (Active Vibration Control of the Enclosed Plate by Intelligent Control Method)

  • 신준;이태연
    • 한국공작기계학회논문집
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    • 제14권4호
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    • pp.55-60
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    • 2005
  • In this study, vibration control of the enclosed plate which is typical two dimensional structure are performed by using intelligent control method and piezo ceramic as an actuator attached at the plate. The characteristics of the plate with piezo ceramic are examined to identify the natural frequencies. Then, the plate is controlled under the sinusoidal excitation by acoustic source and the reduction level of vibration is examined via frequency response and time sequence. The control result shows the effect of the intelligent control method as a control scheme compared with that of the previous filtered-X LMS algorithm.