• 제목/요약/키워드: ceramic precursor

검색결과 296건 처리시간 0.026초

NANO-SIZED COMPOSITE MATERIALS WITH HIGH PERFORMANCE

  • Niihara, N.;Choa, H.Y.;Sekino, T.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 1996년도 추계학술강연 및 발표대회 강연 및 발표논문 초록집
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    • pp.6-6
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    • 1996
  • Ceramic based nanocomposite, in which nano-sized ceramics and metals were dispersed within matrix grains and/or at grain boundaries, were successfully fabricated in the ceramic/cerarnic and ceramic/metal composite systems such as $Al_2O_3$/SiC, $Al_2O_3$/$Si_3N_4$, MgO/SiC, mullite/SiC, $Si_3N_4/SiC, $Si_3N_4$/B, $Al_2O_3$/W, $Al_2O_3$/Mo, $Al_2O_3$/Ni and $ZrO_2$/Mo systems. In these systems, the ceramiclceramic composites were fabricated from homogeneously mixed powders, powders with thin coatings of the second phases and amorphous precursor composite powders by usual powder metallurgical methods. The ceramiclmetal nanocomposites were prepared by combination of H2 reduction of metal oxides in the early stage of sinterings and usual powder metallurgical processes. The transmission electron microscopic observation for the $Al_2O_3$/SiC nanocomposite indicated that the second phases less than 70nm were mainly located within matrix grains and the larger particles were dispersed at the grain boundaries. The similar observation was also identified for other cerarnic/ceramic and ceramiclmetal nanocornposites. The striking findings in these nanocomposites were that mechanical properties were significantly improved by the nano-sized dispersion from 5 to 10 vol% even at high temperatures. For example, the improvement in hcture strength by 2 to 5 times and in creep resistance by 2 to 4 orders was observed not only for the ceramidceramic nanocomposites but also for the ceramiclmetal nanocomposites with only 5~01%se cond phase. The newly developed silicon nitride/boron nitride nanocomposites, in which nano-sized hexagonal BN particulates with low Young's modulus and fracture strength were dispersed mainly within matrix grains, gave also the strong improvement in fracture strength and thermal shock fracture resistance. In presentation, the process-rnicro/nanostructure-properties relationship will be presented in detail. The special emphasis will be placed on the understanding of the roles of nano-sized dispersions on mechanical properties.

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Li과 B이 포함된 폴리머 전구체의 열처리에 의한 Li7La3Zr2O12 고체전해질의 소결조제 합성 (Preparation of Sintering Aid for Li7La3Zr2O12 Solid Electrolyte by Heat-treatment of Polymeric Precursors Containing Li and B)

  • 신란희;류성수
    • 한국분말재료학회지
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    • 제25권2호
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    • pp.151-157
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    • 2018
  • In this study, the compound $Li_3BO_3$ (LBO) is intended to be prepared by a polymeric complex method as a sintering aid for the densification of $Li_7La_3Zr_2O_{12}$ (LLZ) solid electrolyte. A polymeric precursor containing Li and B is heat-treated in an air atmosphere at a temperature range between $600^{\circ}C$ and $800^{\circ}C$. Instead of LBO, the compound $Li_{2+x}C_{1-x}B_xO_3$ (LCBO) is unexpectedly synthesized after a heat-treatment of $700^{\circ}C$. The effect of LCBO addition on sintering behavior and ion conductivity of LLZ is studied. It is found that the LCBO compound could lead to significant improvements in the densification and ionic conductivity of LLZ compared to pure LLZ. After sintering at $1100^{\circ}C$, the density of the LLZ-12wt%LBO composite is $3.72g/cm^3$, with a high Li-ion conductivity of $1.18{\times}10^{-4}Scm^{-1}$ at $28^{\circ}C$, while the pure LLZ specimen had a densify of $2.98g/cm^3$ and Li-ion conductivity of $5.98{\times}10^{-6}Scm^{-1}$.

실리카 주형을 이용한 메크로/메조다공성 탄화규소 세라믹의 제조와 비교특성 (Fabrication and Characterization of Macro/Mesoporous SiC Ceramics from SiO2 Templates)

  • 홍난영;;박경훈;김동표
    • 한국세라믹학회지
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    • 제41권7호
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    • pp.528-533
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    • 2004
  • 입자크기가 20∼700nm인 구형 실리카입자의 자연침강 혹은 원심분리법으로 제조한 주형체에 탄화규소 전구체 polymethyl-silane (PMS) 혹은 polycarbosilane (PCS) 고분자 용액을 함침한다음, 가교 및 1000∼140$0^{\circ}C$ 열분해하고 마지막으로 불산 (HF)으로 실리카를 식각하여 84∼658nm 기공이 3차원으로 정렬된 메크로다공성(macroporous) 탄화규소 세라믹과 불규칙적인 15∼65nm 기공을 가진 메조다공성(mesoporous) 탄화규소 세라믹을 제조하였다. 전자는 112nm 실리카 입자 주형체를 사용하여 140$0^{\circ}C$로 처리했을 때, 표면적 584.64$m^2$g$^{-1}$을 나타낸 반면, 후자는 20-30nm 실리카 주형체를 사용하여 100$0^{\circ}C$로 처리하였을때, 최대의 표면적 619.4$m^2$g$^{-1}$를 나타내었다, 이와 같이 사용된 실리카 입자, 고분자 전구체, 그리고 열처리 조건에 따른 기공특성을 SEM. TEM 및 BET으로 분석 설명하였다.

HEPA Filter형 숨쉬는 벽체용 나노세라믹 여재개발 (Development of Nano Ceramic Structures for HEPA Type Breathing Wall)

  • 김종원;안영철;김길태
    • 설비공학논문집
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    • 제20권4호
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    • pp.274-279
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    • 2008
  • In the perspective of saving energy in buildings, high performance of insulation and air tightness for improving the heating and the cooling efficiency has brought the positive effect in an economical view. However, these building energy saving technologies cause the lack of ventilation, which is the direct cause of increasing the indoor contaminants, and it is also very harmful to residents because they spend over 90% of their time in the indoor area. Therefore, the ventilation is important to keep indoor environment clean and it can also save energy consumption. In this study, a HEPA type breathing wall is designed as a passive ventilation system to collect airborne particles and to supply fresh outdoor air. To make fine porous structures, polymer nano fibers which were made by electro spinning method are used as a precursor. The nano fibers are coated with SiO2 nano particles and finally the HEPA type breathing wall is made by sintering in the electric furnace at $300\sim500^{\circ}C$. The pressure drops of nano ceramic structure are 8.2, 25.5 and 44.9 mmAq at the face velocity of 2.0, 5.9 and 8.8 cm/s, respectively. Also the water vapor permeability is $3.6g/m^2{\cdot}h{\cdot}mmHg$. In this research, the porous nano ceramic structures are obtained and the possibility for the usage of a material for HEPA type breathing wall can be obtained.

Al2(SO4)3와 Na2SO4 혼합용액의 가수분해에 의한 고기공 AlO(OH) 겔의 합성에서 pH가 기공특성에 미치는 영향 (Effect of pH on Pore Characteristics in Synthesis of High Porous AlO(OH) Gel by Hydrolysis of Al2(SO4)3 and Na2SO4 Mixed Solution)

  • 박병기;최동욱;이재락
    • 한국세라믹학회지
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    • 제44권6호
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    • pp.325-330
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    • 2007
  • High porous AlO(OH) gel is used in precursor of ceramic material, coating material and porous catalyst. For use of these, not only physiochemical control for particle morphology, pore characteristic and peptization but also studies of synthetic method for preparation of high porous AlO(OH) gel were required. In this study, high porous AlO(OH) gel was prepared through the aging and filtration process of aluminum hydroxides gel precipitated by the hydrolysis reaction of $Na_2CO_3$ solution and $Al_2(SO_4)_3$ and $Na_2SO_4$ mixed solution. In this process, optimum synthetic condition of AlO(OH) gel having excellent pore volume as studying the effect of hydrolysis pH on gel precipitates has been studied. Hydrolysis pH brought about numerous changes on crystal morphology, surface area, pore volume and pore size. Physiochemical properties of gel were investigated as using XRD, TEM, TG/DTA, FT-IR and $N_2$ BET method.

유연한 탄화규소 섬유 로프 발열체의 제조와 저항 발열 특성 (Fabrication and resistance heating properties of flexible SiC fiber rope as heating elements)

  • 주영준;조광연
    • 한국결정성장학회지
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    • 제30권6호
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    • pp.258-263
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    • 2020
  • 고분자로부터 제조되는 탄화규소 섬유는 고온 내산화성, 인장강도, 그리고 경량성 때문에 세라믹 복합체의 강화재료로 주로 적용되고 있다. 본 연구에서 탄화규소 연속섬유는 유연한 로프 형태의 고온 발열체(> 650℃)로 제조하기 위해 사용되었다. 특히, 탄화규소 섬유 발열체는 고효율의 저항 발열을 위해 단면적과 길이에 대한 저항 변화를 2-point probe 방법으로 측정하고, 비정질 탄화규소 섬유에 존재하는 산소 불순물과 결정립의 크기 제어를 통해 로프형 섬유 발열체의 저항 값을 최적화하였다. 그 결과, 약 100~200 Ω의 저항 범위를 가지는 탄화규소 섬유 발열체는 탄소 섬유 발열체보다 1.5배의 우수한 소비전력 효율을 가졌다.

침전법을 이용한 Indium hydroxide 분말의 합성 연구 (Synthesis of indium hydroxide powders by a precipitation method)

  • 최은경;이원준;한규성;김응수;김진호;황광택;김종영;황해진;심광보;조우석
    • 한국결정성장학회지
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    • 제27권3호
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    • pp.122-129
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    • 2017
  • 고밀도 ITO 타겟 제조를 위해 입자의 크기가 미세하면서도 응집성이 적은 $In_2O_3$ 분말을 합성해야 한다. 본 실험에서는 $In_2O_3$ 분말의 특성에 영향을 미치는 전구체 Indium hydroxide 분말의 크기와 형상을 제어하는 것에 목적을 두고 있다. 출발 물질로써 Indium metal을 질산($HNO_3$)과 증류수의 혼합용액에 용해시켜 $In(NO_3)_3$ 용액을 만들었다. 침전제로 수산화암모늄($NH_4OH$)을 사용하여 농도, pH, 온도가 Indium hydroxide 특성에 미치는 영향을 분석하였다. X-ray diffraction으로 각 시료의 결정상을 분석하고 Crystallite size를 계산하였으며, TEM으로 입자의 형상과 크기를 분석하였다. 그 결과 $In(NO_3)_3$ 농도가 증가할수록 얻어지는 Indium hydroxide의 입자크기는 증가하였고 일정한 농도의 $In(NO_3)_3$ 용액에서 침전 pH 변화에 따른 Indium hydroxide의 입자크기와 형상의 변화는 관찰되지 않았다. 침전 시 온도가 상승할수록 입자크기는 증가하였다.

PVA 중합도가 고상-액상 혼합 방식에 의한 YAG:Ce3+ 형광체 분말 합성에 미치는 영향 (Effect of PVA Polymerization on Synthesis of YAG:Ce3+ Phosphor Powders Prepared by a Solid-liquid Hybrid Route)

  • 김아름;이상진
    • 한국세라믹학회지
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    • 제51권5호
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    • pp.424-429
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    • 2014
  • YAG:$Ce^{3+}$ phosphor powders were synthesized using $Al(OH)_3$ seeds by means of a PVA-polymer-solution route. Various types of PVA with different molecular weights (different polymerization) were used. All dried precursor gels were calcined at $500^{\circ}C$ and then heated at $1500^{\circ}C$ in a mix of nitrogen and hydrogen gases. The final powders were characterized via XRD, SEM, PSA, PL, and PKG analyses. The phosphor properties and morphologies of the synthesized powders were dependent on the PVA type. As the molecular weight of the PVA was increased, the particle size gradually decreased with agglomeration, and the luminous intensity of the phosphor increased. However, the phosphor powder prepared from the PVA exhibiting very high molecular weight, showed a 531 nm (blue) shift from the 541 nm (yellow) wavelength of the YAG:$Ce^{3+}$ phosphor. Finally, the synthesized YAG:$Ce^{3+}$ phosphor powder prepared from the PVA with 89,000 - 98,000 molecular weight showed phosphor properties similar to those of a commercial phosphor powder, but without a post-treatment process.

Quantum Mechanical Simulation for the Analysis, Optimization and Accelerated Development of Precursors and Processes for Atomic Layer Deposition (ALD)

  • Mustard, Thomas Jeffrey Lomax;Kwak, Hyunwook Shaun;Goldberg, Alexander;Gavartin, Jacob;Morisato, Tsuguo;Yoshidome, Daisuke;Halls, Mathew David
    • 한국세라믹학회지
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    • 제53권3호
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    • pp.317-324
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    • 2016
  • Continued miniaturization and increasingly exact requirements for thin film deposition in the semiconductor industry is driving the search for new effective, efficient, selective precursors and processes. The requirements of defect-free, conformal films, and precise thickness control have focused attention on atomic layer deposition (ALD). ALD precursors so far have been developed through a trial-and-error experimental approach, leveraging the expertise and tribal knowledge of individual research groups. Precursors can show significant variation in performance, depending on specific choice of co-reactant, deposition stage, and processing conditions. The chemical design space for reactive thin film precursors is enormous and there is urgent need for the development of computational approaches to help identify new ligand-metal architectures and functional co-reactants that deliver the required surface activity for next-generation thin-film deposition processes. In this paper we discuss quantum mechanical simulation (e.g. density functional theory, DFT) applied to ALD precursor reactivity and state-of-the-art automated screening approaches to assist experimental efforts leading toward optimized precursors for next-generation ALD processes.

Synthesis of ZrO2 Nanorods and Their Application as Membrane Materials

  • Kwon, Guk-hyun;Kim, Tae Woo;Lee, Hae In;Cho, Won Chul;Kim, Heeyeon
    • 한국세라믹학회지
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    • 제56권6호
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    • pp.541-548
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    • 2019
  • Zirconia (ZrO2) materials are widely used in a variety of energy systems and devices. When nanorod-shaped ZrO2 is used as energy materials, ionic conductivity and mechanical strength can be improved compared to the characteristics of conventional spherical-shaped nanomaterials. In this study, we synthesized ZrO2 nanorods and investigated the shape change of them depending on various synthesis conditions such as precursor concentration, synthesis temperature, synthesis period, and aging period. The obtained nanorods were casted into a membrane for alkaline water electrolysis system and subjected to basic performance evaluation for use as a separator. The structure and the shape of the nanorods were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and the like.