• Title/Summary/Keyword: ceramic industry

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A Study on the Hydrothermal Synthesis of Clay Mineral(I) Hydrothermal Treatment of the Weathered Two-Mica Granite in Kang Wha district of Korea (수열반응에 의한 인공점토의 합성연구(I) 강화도산 백운모질 풍화 화강암의 수열처리)

  • 이응상;이상훈
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.71-82
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    • 1995
  • The weathered two-mica granite is widely distributed in Korea and called a kind of ground rock for kaolin. The major minerla compositions are consist of this quartz, feldspar, mica and clay mineral. At present, only a small portion of this granite is used as the material for the low-grade tile industry due to the low S.K. value and the high contents of impurities such as Fe2O3 and FeO. The low S.K. value is caused by feldspars not weathered to clay minerals. The refinement of this thus has been required for the recent shortage of the resources of high-grade one. This paper concerns an optimum hydrothermal treatment condition to refine the low-grade weathered two-mica granite of which impurities are feldspar mineral and Fe2O3. FeO components in using for the main material of ceramic industry. And then, from this result, we tried to fine out the basic formation mechanism of clay mineral from feldspar etc and develope the effectual utilization method of this.

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A Study on the Laser Beam Characteristics during Al203 Ceramic Microhole Machining (Al203 세라믹 미세구멍 가공 시 레이저빔 특성에 관한 연구)

  • 백병만;이건상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1056-1059
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    • 2001
  • These days, as dynamic function and special properties to compare traditional material, $Al_20_3$ ceramic use all over the industry. But it is very difficult to process because of high hardness and brittleness. Therefore, in this paper, it was investigated that laser process parameter which can produce appropriate quality of $Al_20_3$ ceramic microhole machining.

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A Study on the Mechanical Properties of Al2O3 Cutting Tools by DLP-based 3D Printing (DLP 기반 3D 프린팅으로 제조된 Al2O3 절삭공구의 기계적 물성 연구)

  • Lee, Hyun-Been;Lee, Hye-Ji;Kim, Kyung-Ho;Kim, Kyung-Min;Ryu, Sung-Soo;Han, Yoonsoo
    • Journal of Powder Materials
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    • v.26 no.6
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    • pp.508-514
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    • 2019
  • In the development of advanced ceramic tools, material improvements and design freedom are critical in improving tool performance. However, in the die press molding method, many factors limit tool design and make it difficult to develop innovative advanced tools. Ceramic 3D printing facilitates the production of prototype samples for advanced tool development and the creation of complex tooling products. Furthermore, it is possible to respond to mass production requirements by reflecting the needs of the tool industry, which can be characterized by small quantities of various products. However, many problems remain in ensuring the reliability of ceramic tools for industrial use. In this study, alumina inserts, a representative ceramic tool, was manufactured using the digital light process (DLP), a 3D printing method. Alumina inserts prepared by 3D printing are pressurelessly sintered under the same conditions as coupon-type specimens prepared by press molding. After sintering, a hot isostatic pressing (HIP) treatment is performed to investigate the effects of relative density and microstructure changes on hardness and fracture toughness. Alumina inserts prepared by 3D printing show lower relative densities than coupon specimens prepared by powder molding but indicate similar hardness and higher fracture toughness values.

Printability of digital color ceramic ink on glazed surface of ink-jet printed ceramic tile (디지털 프린팅용 세라믹 잉크의 유약표면 인쇄적성 및 특성평가)

  • Kim, Jin-Ho;Hwang, Kwang-Taek;Cho, Woo-Seok;Han, Kyu-Sung
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.27 no.5
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    • pp.256-262
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    • 2017
  • Digital ink-jet printing technology using ceramic ink, which is thermally stable at high temperature above $1000^{\circ}C$, has an advantage of eco-friendly process applicable to manufacturing products with an excellent durability and various designs. Recently, replacement from conventional manufacturing process to digital process using ink-jet printing technique has been significantly accelerated in ceramic tile industry. In this study, we investigated ink-jet printability of ceramic ink on ceramic tile. Cyan, magenta, yellow, black ceramic inks, which are digital primary color of ink-jet printing, were printed on glazed surface of ceramic tiles, and their printabilities were comparatively analyzed. High temperature sintering process is generally required for manufacturing ceramic products, thus effect of sintering process on printed pattern of ceramic ink was also investigated by analyzing ink penetration depth and ink dot area.

Properties of Low Temperature Sintered Porous Ceramics from Alumina-Zinc Borosilicate Glass (알루미나-아연붕규산염 유리를 이용한 저온 소결 다공성 세라믹스의 제조 및 특성)

  • Kim, Kwan-Soo;Song, Ki-Young;Park, Sang-Yeup;Kim, Shin;Kim, Sung-Jin;Yoon, Sang-Ok
    • Journal of the Korean Ceramic Society
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    • v.46 no.6
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    • pp.609-614
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    • 2009
  • The low-temperature preparation of porous ceramics was carried out using mixtures of alumina-zinc borosilicate (ZBS) glass. The compositions of alumina-ZBS glass mixture with PMMA pore-former were unfortunately densified. Because PMMA was evaporated below the softening point of ZBS glass ($588{^{\circ}C}$), the densification through the pore-filling caused by the capillary force might occur. Howerver, those with carbon possessed pores where carbon was evaporated above the softening point. The porous ceramic having 35% porosity was successively fabricated by the low-temperature sintering process below $900{^{\circ}C}$ using 45 vol% of alumina, 45 vol% ZBS of glass, and 10 vol% of carbon as starting materials.

Preparation and Characterization of SiC Coated Graphite Foam (SiC가 코팅된 그라파이트 Foam의 제조 및 특성 분석)

  • Kyung, Jae-Jin;Kim, Jung-Ju;Kim, Soo-Ryong;Kwon, Woo-Teck;Cho, Kwang-Youn;Kim, Young-Hee
    • Journal of the Korean Ceramic Society
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    • v.44 no.11
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    • pp.622-626
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    • 2007
  • Graphite is widely used in electronic industry due to its excellent electrical and thermal properties. However, graphite starts to oxidize around $400^{\circ}C$ that seriously degrades its properties. SiC coating can be applied to graphite foam to improve its high temperature oxidation resistance. In this research, SiC coating on graphite foam was made via preceramic polymer using a polyphenylcarbosilane. 20% of polyphenylcarbosilane in hexane solution was coated onto graphite by dip coating method. Thermal oxidation was carried out at $200^{\circ}C$ for crosslink of the preceramic polymer and the sample were pyrolysized at $800^{\circ}C{\sim}1200^{\circ}C$ under nitrogen to convert the preceramic polymer to SiC film. The microstructure of the SiC coating after pyrolysis was investigated using FESEM and oxidation resistance up to $800^{\circ}C$ was evaluated.

Evaluation of Static Strength on Ceramic /Metal Bonded Joints Considering Stress Singularity (응력특이성을 고려한 세라믹/금속 접합재의 정적강도평가)

  • 김기성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.1
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    • pp.59-68
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    • 1997
  • Recently, the cases of using bonded dissimiliar materials which have each of the different components tend to increase for the purpose of developing new materials and using the special objects in the field of industry. Among the cases the strength evaluation of the joining materials of vehicle engine and the structural materials with ceramic/metal bonded joints becomes more important. But the residual stress occurs, because the joining of ceramics and metals is performed in extremely high temperature. It becomes a dominant cause to reduce the strength of the ceramic/metal bonded joints. In this paper, strength evaluation method of ceramic/metal bonded joints considering stress singularity was investigated by boundary element method and 4-point bending test. An advanced method of quantitative strength evaluation for ceramin/metal bonded joints is to be suggested.

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The Study Design of Ceramic Ornaments (도자기 장신구 감성디자인 연구)

  • Kim, Sung-Min
    • Journal of Digital Convergence
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    • v.11 no.2
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    • pp.391-396
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    • 2013
  • As recently highlighted the importance of relationships between people and products, and is a pure functional sensibility in pursuit of the trend. Sensibility factor is an important part in the process of looking to purchase consumer products that suit your sensibilities. The purpose of this study is to look at the possibility of seeing the role and future of the industry to diversify the culture of the ceramic ornaments design sensibility that purpose. Variety of emotional design ceramic ornaments and cultural industries to identify market design induced by craft as cultural products that can stand up to the global process development. Ceramic ornaments of historical, cultural, design, value can be utilized in a variety of cultural industries to offer emotional design ceramic ornaments, ceramic ornaments product design to contribute to the development plan for the purpose.