• 한국세라믹학회지
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• 제44권4호
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• pp.235-239
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• 2007

For the pressure compaction process of the ceramic powder, the density distribution is very important for the uniform shrinkages at the sintered body. In this paper, we fabricated alumina green body using compaction process and simulated about same condition. Then comparison of simulation and experimental result confirmed that accuracy of simulation. On the average density of top and lower part was each $2.41g/cm^3,\;2.27g/cm^3$ and deviation at final step was calculated with 0.06 in simulation. Also, experiments show that total density of top and lower part was each $2.59g/cm^3,\;2.36g/cm^3$, and deviation was 0.09. Conclusion, that was not a difference to the simulation and experimental result. The application using the finite element simulation method is possible optimization of the compressing process, predict generated part of cracks and there is a possibility of getting result of more fast, more accurate then existing experience method.

• 산업기술연구
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• 제4권
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• pp.43-46
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• 1984

In process of water removing safely from plastic clay, an electric field applied to a wet, porous solid such as day usually causes the rapid dehydration. The water-bearing positive ions move to negative electrode under the d. c. electrical stress or field. Therefore application of electro-osmosis to wet clay could include drying thick and large-scale ceramic body quickly and evenly. The d. c. power supply unit to 60 volts is necessary for safe practice. Also wider contact area and shorter distance between electrodes accelerate effectively the removal of water.

• 한국세라믹학회지
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• 제16권1호
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• pp.21-25
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• 1979

This study is proposed to find an appropriate body for high expansion glass ceramics of ${Na}_2O-{Al}_2O_3-{SiO}_2$ system. The compositions of basic glasses are selected to be melted easily and to be crystallized into nepheline with various contents of alumina. The crystallization temperatures of basic glasses are determined by DTA. The crystals in the basic glasses developed by heat treatment are investigated by X-ray diffraction analysis, and thermal properties such as expansion coefficients, fusion points are measured. We find, therefore,that crystallization temperatures, crystal phases and thermal properties are affected by content of alumina.

• 한국세라믹학회지
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• 제31권12호
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• pp.1467-1474
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• 1994

The effects of the dispersion, drying, and binder burning-out on the green-microstructures of gelcasted alumina were studied. The slip consisting of 55 vol% alumina powder and 5 wt% organic materials was well-dispersed by adding 0.28 wt% polyelectrolyte polymer. Green bodies were dried at >85% relative humidity at room temperature. Green-microstructures were observed to be depended on the heating rate during binder burnout. Constant drying rate was not observed in drying process of gelcasted alumina. Sintered body showed its relative density higher than 99% when it was sintered at 1$600^{\circ}C$ for 2 hours.

• 한국세라믹학회지
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• 제27권7호
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• pp.891-898
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• 1990

This study deals with the porous sintered body which is obtained by blending solid naphthalene with fine particles of Hwasun flint clay. Apparent porosity is increased, and bulk density, thermal conductivity, strength and thermal expansion are decreased according to the additiion of naphthalene. Pore shape of sintered body showed elliptical form and median size and capilary percentage are increased by adding more naphthalene.

• 한국세라믹학회지
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• 제19권1호
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• pp.5-12
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• 1982

SiC-containing by-product from the surface abrasion process of porcelain cores is used as a starting material to develop the SiC-containing technical porcelain bodies. To prevent the bloating phenomenon of by-product specimen at firing temperature, it is acid treated. In order to enhance the workability and to lower the firing temperature of bodies, clay is added. Body containing 25% clay and 75% by-product fired at 135$0^{\circ}C$ showes extremely high thermal shock resistance and acid resistance.

• 한국세라믹학회지
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• 제21권3호
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• pp.209-216
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• 1984

The influence of the particle size of quartz and the change of cooling rate to the strength of conventional triaxial porcelain was studied, . The results indicate that 1. The residual quartz content was increased by particle size increasing. And the strength was increased by increas-ing residual quartz content which increased the total stress in the specimen. But the influence of residual quartz was lessened by the extent of crack between quartz particle and glass matrix 2. In order to increase the strength of the body fast cooling is suitable to small quartz particle and slow cooling is suitable to large quartz particle.

• 한국세라믹학회지
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• 제23권5호
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• pp.47-54
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• 1986

The structures of crystalline vitreous and liquid $SiO_2$ were Monte carlo simulated employing the potential energy function comprising Lennard-Jones 2-body and Axilrod-Teller 3-body potentials. Although the Si-O-Si angular distribution functions obtained in the simulation appear to be higher than the experimental results the other simulation results including SiO, O-O and Si-Si radial distribution functions and O-Si-O anglular distribution functions agree well with experimental data within acceptable limits. Themost important outcome in this study is that various $SiO_2$forms were successfully reproduced with the same potential energy function.

• 한국세라믹학회지
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• 제29권5호
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• pp.391-395
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• 1992

In order to improve the compactness and uniformity in ceramic green body, we have developed dynamic CIP(Cold Isostatic Pressing) as a new forming method in which the CIP and the vibratory pressing were combined. In dynamic CIP, bulk density on alumina compacts was linearly increased with higher │Pmax-Pbias│and maximum pressure of dynamic-CIP was decreased over one-third of that of conventional CIP to obtain the same bulk density.

• 한국재료학회지
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• 제32권12호
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• pp.538-544
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• 2022

In existing ceramic mold manufacturing processes, inorganic binder systems (Si-Na, two-component system) are applied to ensure the effective firing strength of the ceramic mold and core. These inorganic binder systems makes it possible to manufacture a ceramic mold and core with high dimensional stability and effective strength. However, as in general sand casting processes, when molten metal is injected at room temperature, there is a limit to the production of thin or complex castings due to reduced fluidity caused by the rapid cooling of the molten metal. In addition, because sodium silicate generated through the vitrification reaction of the inorganic binder is converted into a liquid phase at a temperature of 1,000 ℃. or higher, it is somewhat difficult to manufacture parts through high-temperature casting. Therefore, in this study, a high-strength ceramic mold and core test piece with effective strength at high temperature was produced by applying a Si-Na-Ti three-component inorganic binder. The starting particles were coated with binary and ternary inorganic binders and mixed with an organic binder to prepare a molded body, and then heat-treated at 1,000/1,350/1,500 ℃ to prepare a fired body. In the sample where the two-component inorganic binder was applied, the glass was liquefied at a temperature of 1,000 ℃ or higher, and the strength decreased. However, the firing strength of the ceramic mold sample containing the three-component inorganic binder was improved, and it was confirmed that it was possible to manufacture a ceramic mold and core via high temperature casting.