• Journal of the Korean Society for Heat Treatment
• /
• v.19 no.5
• /
• pp.270-279
• /
• 2006

The effects of eight types of spheroidizing annealing conditions including annealing temperature, annealing time, cooling rate, and furnace atmosphere on the microstructure and hardeness were determined in SCM440 steel which has been widely used for automotive parts. The well-spheroidized structure and minimum hardness were obtained when the steel was heat-treated at $770^{\circ}C$ for 6 hours, cooled to $720^{\circ}C$ at a cooling rate of $24^{\circ}C/h$, and then kept for 7 hours at the $720^{\circ}C$ followed by air cooling. In order to increase the productivity and to save the manufacturing cost, it is desirable to apply a faster cooling rate to the spheroidizing annealing. It was found that a cooling rate of $100^{\circ}C/hr$ was the fastest cooling rate applicable to the SCM440 steel among the four cooling rates used in this study. The microstructure consisted of ferrite and very fine spheroidized cementite when the steel was annealed for 13 hours at $720^{\circ}C$ below $A_{C1}$ temperature. This was caused by the short annealing time and the retarding effect of Cr and Mo on both the dissolution of pearlite to cementite and coarsening of spheroidized cementite. The steel heat treated in air showed the decarburized layer of about $125{\mu}m$ in thickness at the surface.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2009.05a
• /
• pp.231-234
• /
• 2009

The effects of annealing temperature and time on mechanical properties and microstructures were already investigated in cold drawn pearlitic steel wires. During annealing, the increment of the tensile strength at low temperatures found to be due to age hardening, while the decrease in the tensile strength at high temperatures was attributed to age softening, involving the spheroidization of lamellar cementite and recovery of lamellar ferrite. Since Between increase of tensile strength and the occurrence of the delamination would be closely related to the dissolution of cementite, the increase of drawing strain by lower annealing temperature caused the between higher tensile strength and the easier occurrence of the delamination in cold drawn pearlitic steel wires.

• Korean Journal of Materials Research
• /
• v.25 no.8
• /
• pp.417-422
• /
• 2015

In this study, low-carbon hypoeutectoid steels with different ferrite-pearlite microstructures were fabricated by varying transformation temperature. The microstructural factors such as pearlite fraction and interlamellar spacing, and cementite thickness were quantitatively measured and then Charpy impact tests conducted on the specimens in order to investigate the correlation of the microstructural factors with impact toughness and ductile-brittle transition temperature. The microstructural analysis results showed that the pearlite interlamellar spacing and cementite thickness decreases while the pearlite fraction increases as the transformation temperature decreases. Although the specimens with higher pearlite fractions have low absorbed energy, on the other hand, the absorbed energy is higher in room temperature than in low temperature. The upper-shelf energy slightly increases with decreasing the pearlite interlamellar spacing. However, the ductile-brittle transition temperature is hardly affected by the pearlite interlamellar spacing because there is an optimum interlamellar spacing dependent on lamellar ferrite and cementite thickness and because the increase in pearlite fraction and the decrease in interlamellar spacing with decreasing transformation temperature have a contradictory role on absorbed energy.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2002.10b
• /
• pp.197-198
• /
• 2002

In order to produce micromachined parts with a great dimensional accuracy, it is important to clarify the influence of heterogeneity and/or discontinuity of workpiece materials on the micromachining process, because almost all structural materials are composed of heterogeneous and/or homogeneous crystal grains at the micro scale. Experiments where JIS S25C steel had been scratched with a diamond triangular pyramid indenter were conducted under a field emission scanning electron microscope (FE-SEM). The difference of plastic deformation at a groove scratched between a pearlite zone and a proeutectoid ferrite zone was investigated through comparison with the groove scratched of a pearlite zone and a proeutectoid ferrite zone.

• Journal of Korea Foundry Society
• /
• v.29 no.6
• /
• pp.251-256
• /
• 2009

The effect of austempering treatment on mechanical properties of nodular indefinite chilled iron(NICI) and ductile cast iron(DCI) was investigated. In microstructural observation, matrix phase(pearlite and ferrite) was changed to ausferrite after austempering treatment both DCI and NICI. In case of NICI, decomposition of cementite($Fe_3C$) during austempering treatment was induced. After austempering treatment, mechanical properties such as hardness, tensile strength and impact toughness was improved in NICI and DCI. The wear resistance is slightly decreased because of decomposition of cementite during austempering treatment in NICI but impact toughness and strength is dramatically increased.

• Journal of Korea Foundry Society
• /
• v.5 no.3
• /
• pp.13-18
• /
• 1985

Decarburization phenomena were investigated at $800^{\circ}C$ by the $PH_2O/PH_2$ + Ar gas mixture in the case iron range which contains Si, Mn and Cr as an alloying elements. Dissociation of cementite in a matrix which contains graphitizer as Si begins at the carbon rich cementite dendrite arms. Several primary austenite $({\gamma})$ skeletons are surrounded by those nucleated graphite nodules, and that forms a limited area of nucleation region. Decarburization reactions at $800^{\circ}C$ in Fe-C, Fe-Mn-C and Fe-Cr-C alloy are followed by parabolic rate law under the gas mixture of $PH_2O/PH_2=0.01$ and the modified rate const. ${\kappa}$ were in the range of $1{\sim}6{\times}10^{-10}cm^2/s$.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.21 no.6
• /
• pp.938-945
• /
• 2012

This research proposes FEM analysis for Tandem welding process used in wind tower and predicts optimal welding process to improve the stability of welded structures. Three dimensional elasto-plastic analyses are employed to evaluate thermo-mechanical behavior of residual stress and deformation during Tandem welding for different distance between two touches. To confirm the thermal distribution, Goldak's ellipse heat source model and the real size wind tower pipe model are utilized. Four different analyses are being performed, where in each case the distance between two electrode torches is being changed and residual stress and welding deformation are predicted. Depending on base material state, each case is divided into: Liquid (100mm), Austenite+Liquid (200mm), Austenite+Cementite (400mm), Pearlite+Cementite (800mm).

• Transactions of Materials Processing
• /
• v.18 no.6
• /
• pp.471-475
• /
• 2009

The effect of prior microstructures on mechanical properties in low carbon steels were examined by comparing the behavior of cementite and mechanical properties of cryo-rolled and subsequently annealed steels. Prior microstructures consisted of ferrite + pearlite, banite or martensite. Steels, consisting of bainitic microstructure, exhibited the better combination of strength - ductility than steels with other prior microstructures, such as ferrite + pearlite and martensite.

• Corrosion Science and Technology
• /
• v.5 no.1
• /
• pp.23-26
• /
• 2006

Recent development of ultrafine grained (UFG) low carbon steels by using equal channel angular pressing (ECAP) and their room temperature tensile properties are reviewed, focusing on the strategies overcoming their inherent mechanical drawbacks. In addition to ferrite grain refinement, when proper post heat treatments are imposed, carbon atom dissolution from pearlitic cementite during ECAP can be utilized for microstructural modification such as uniform distribution of nano-sized cementite particles or microalloying element carbides inside UFG ferrite grains and fabrication of UFG ferrite/martensite dual phase steel. The utilization of nano-sized particles is effective on improving thermal stability of UFG low carbon ferrite/pearlite steel but less effective on improving its tensile properties. By contrast, UFG ferrite/martensite dual phase steel exhibits an excellent combination of ultrahigh strength, large uniform elongation and extensive strain hardenability.

• Journal of the Korean Society for Heat Treatment
• /
• v.36 no.1
• /
• pp.1-6
• /
• 2023

In order to process plastic with similar mechanical performance to metal materials, it is necessary to improve the strength and hardness of core parts of the injection equipment in extrusion system. The tempering process is a heat treatment performed to reduce brittleness and improve elongation along with improvement of dimensional defects of martensite formed after quenching. In this study, changes in microstructure and mechanical properties according to temperature were evaluated after quenching and tempering of SM30C material. As a result, the strength and hardness were gradually decreased by tempering at 250~400℃, and the decrease was greatly increased under the tempering condition at 450℃. Under the tempering condition of 200~400℃, the main structure was lath martensite, and the precipitation amount and size of needle-shaped cementite increased along the lath with the increase of the tempering temperature. Most of the shape of cementite has a needle-like structure, and the formation of some spherical cementite is observed. Under the tempering condition of 450℃, a mixed structure of ferrite and martensite was formed according to the decomposition of martensite.