• Journal of the Korea Institute of Building Construction
• /
• v.15 no.6
• /
• pp.545-551
• /
• 2015

The aim of this research is suggesting application method of the wasted rock obtained from the limestone quarry of raw material for cement as a coarse aggregate for high strength concrete after crushing and sieving processes. The wasted rock has been normally wasted because of its low quality as a material for cement production. In this research, the concrete using this wasted limestone coarse aggregate was evaluated the constructability based on the performances of workability, air content, and compressive strength. From the experiment, a favorable performance was achieved with a limestone coarse aggregate for high strength concrete comparing to the high strength concrete using granite coarse aggregate.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
• /
• v.29 no.10
• /
• pp.39-46
• /
• 2015

REMICON(Ready Mixed Concrete), the most essential material of construction work, is produced from facility called "Batcher plant." In order to produce Remicon, Batcher Plant needs to be supplied with basic raw material such as ballast, sand, cement, admixture and water. In remicon industry, overland transport vehicles are used during the whole manufacturing process from producing to infilling at the construction site. Thus, the transportation cost sums up be to 20 percent of whole manufacturing cost and transport capacity and distance travelled have direct and major effect on manufacturing costs. This paper suggests a method to find optimal location of batcher plant using modified Steiner point, suggesting the most effective and flexible connection through among construction site, aggregate, cement and remicon producing plant. This paper also proposes reducing of transport cost at maximum 60% by calculation through optimized plant location. The modified Steiner point theory proposed in this paper also can be applied to optimal location of a $2^{ry}$ substation or MCC panel for minimizing of power loss, voltage drop, line distance and etc.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.31 no.12
• /
• pp.1214-1220
• /
• 2007

The vertical roller mill, which performs the grinding and partly blending of raw material, is the one of the important machine to produce ordinary portland cement. It has been reported that an unexpected fatigue failure occurred in a table liner in the course of grinding portland cement. The life of table liner is estimated to $4{\times}10^7$ cycles in the design stage, but at the field, when its operating time reaches to $2{\times}10^6{\sim}8{\times}10^6$ cycles, the fracture of table liner begins to be found. The fracture of table liner is initiated from the outside edge of grinding path contacting with the grinding roller. Its maintenance normally take 30 % of the total maintenance costs of the roller mill. Therefore, this study shows the clarification of the reasons occurring the fatal destruction of the table liner by fatigue fracture analysis utilizing fracture mechanics and by the finite element method. And, the results from Goodman diagram illustrate relationship of including information on the transition between tensile and bending fatigue strength in the fatigue characterization of table liner.

• Journal of the Korean Ceramic Society
• /
• v.48 no.6
• /
• pp.589-594
• /
• 2011

Raw mix of molten clinker was fabricated using blast furnace slag as starting material. Raw mix was melted at 1620$^{\circ}C$ for molten clinker fabrication. It was found that molten clinker contained alite and belite equivalent to OPC clinker mineral by optical microscope and SEM. The size of alite was 10~50 ${\mu}m$ and that of belite was 20~80 ${\mu}m$. This result thought to be attributed low $Al_2O_3$ content and cooling condition. Interstitial phase increased with blast furnace slag content and gehlenite was formed by the condition of LSF and SM. So raw mix with 27~41% blast furnace slag could be converted into cement clinker by appropriate choice of melting andcooling methods in this study.

• Journal of the Korean Ceramic Society
• /
• v.44 no.9
• /
• pp.517-523
• /
• 2007

For the preparation of tricalciumaluminate $(C_3A)$ clinker, in traditional clinkering method using oxides and carbonates as a raw material, uneconomical repetition of burning have been necessary to avoid the melting of clinker by eutectic reaction in the system $CaO-Al_2O_3$. In this study, special starting raw materials for the clinker burning were prepared from a mixture of oyster shell and aluminium hydroxide by heating to $1100^{\circ}C$ and hydrating at $30^{\circ}C$. The starting raw materials, hardened body with weak hydraulic strength, were mainly composed of $C_3AH_6$ formed by resolution-precipitation mechanism of the system $CaO-Al_2O_3-H_2O$. By heating them, relatively pure $C_3A$ clinker could be obtained by one-time burning at the fairly lower temperature than that of conventional method. The easier formation of $C_3A$ clinker seemed to be caused by higher compositional homogeneity and stoichiometry of the starting materials, high surface area and crystallographic instability of the thermally decomposed products, and the catalytic effect of decomposed moisture on the early-stage crystallization of calciumaluminates. The basic hydration behavior of the clinker was also confirmed.

• Journal of the Korean Recycled Construction Resources Institute
• /
• v.2 no.4
• /
• pp.314-320
• /
• 2014

Although the cement industry serves as the cornerstone of the construction industry by supplying one of its fundamental materials, it confronts new environmental challenges due to the problem of the $CO_2$ generated from raw materials and fuel used in the cement manufacturing process. Also, concrete structures can be decomposed and reused as construction materials. Simply in terms of the cyclic processing of $CO_2$, recycling waste concrete to manufacture recycled aggregate or recycling waste concrete powder, which is the material for cement can be considered optimally environment-friendly practices. This study contributes to the aim of manufacturing high value added materials that exploits the chemical properties of the waste concrete powder. From the research results, waste concrete powder is feasible to use to produce low carbon type recycled cement.

• Journal of the Korean Society for Advanced Composite Structures
• /
• v.6 no.4
• /
• pp.8-15
• /
• 2015

The demand for environmental consideration is on the increase in civil engineering. This study focuses on the development of technology to reduce the use of carbonate cement and improve its performance by using a silicate mineral and hardening agents, and presents the test results for the demonstrative evaluation of the properties of the raw material. Highly active feldspar was used as a binder to augment the bonding of the carbonate cement, and their change in strength was observed after test piece construction with the addition of soluble hardening agent. The uniaxial compression strength of the test piece of the general Portland cement with the addition of 0.5% soluble hardening agent, showed an increase by 33% and that of the test piece of cement with the addition of 70% substituted with feldspar increased by 28%. The strength of viscous soil; classified as soft ground, showed an increase of a maximum of 1.7 times when it was mixed with cement and solidifier depending on the curing period. These tests confirmed that a soluble solidifier is effective for improving the strength of a cement binder and that the highly active feldspar can be used as a binder.

• Journal of the Korean Recycled Construction Resources Institute
• /
• v.2 no.4
• /
• pp.328-334
• /
• 2014

This study reviewed the usability of sludge, a material that is additionally created when polysilicon (a solar light material) is produced, as the raw material for cement clinker. It was evaluated that when cement clinker is produced, the chloric component of polysilicon acted as a mineralizer in the firing process. In addition, the physical features of the produced cement were measured. The setting time of the produced cement was reduced as the amount of content of polysilicon sludge increased. Such results were drawn because the chloric component acted as hydration accelerator and enhanced the dissolution of calcium hydroxide that was formed by hydration of $C_3S$. Furthermore, for such reason, on the day 1, the compression strength of mortar increased as the content of polysilicon sludge increased. In day 3, 7, and 28, the tendency in which the compression strength increasing up to 5% of the amount of added polysilicon sludge was shown. It is because when clinker was produced, the chloric component increased the amount of $C_3S$ mineral created, thus enhancing the compression strength after day 3.

• Korean Journal of Mineralogy and Petrology
• /
• v.33 no.4
• /
• pp.407-417
• /
• 2020

The capacity of the designated landfill site for asbestos-containing waste is approaching its limit because the amount of asbestos-containing slate is increasing every year. There is a need for a method that can safely and inexpensively treat asbestos-containing slate in large capacity and at the same time recycle it. A cement kiln can be an alternative for heat treatment of asbestos-containing slate. We intend to develop a pilot scale device that can simulate the high temperature environment of a cement kiln using a high temperature plasma reactor in this study. In addition, this reactor can be used to inactivate asbestos in the slate and to synthesize one of the minerals of cement, to confirm the possibility of recycling as a cement raw material. The high-temperature plasma reactor as a pilot scale experimental apparatus was manufactured by downsizing to 1/50 the size of an actual cement kiln. The experimental conditions for the deactivation test of the asbestos-containing slate are the same as the firing time of the cement kiln, increasing the temperature to 200-2,000℃ at 100℃ intervals for 20 minutes. XRD, PLM, and TEM-EDS analyses were used to characterize mineralogical characteristics of the slate before and after treatment. It was confirmed that chrysotile [Mg3Si2O5(OH)4] and calcite (CaCO3) in the slate was transformed into forsterite (Mg2SiO4) and calcium silicate (Ca2SiO4), a cement constituent mineral, at 1,500℃ or higher. Therefore, this study may be suggested the economically and safely inactivating large capacity asbestos-containing slate using a cement kiln and the inactivated slate via heat treatment can be recycled as a cement raw material.

• Proceedings of the KSR Conference
• /
• 2001.05a
• /
• pp.408-415
• /
• 2001

Hardening agent has been the traditional material for surface soil stabilization of soft ground. The aim of this study if to determine optimal mixture ratio of hardening agent in accordance with the required design specifications. Hardening agent consists of fly ash, gypsum, slag and cement for the ettringite hydrates and if effective for early stabilization of unconsolidated soil. The raw ground material is the clay that is widely found here and there in Korea. In this study, preliminary tests were performed to get optimal mixture ratio of stabilizer ingredient and marine clay in Jinhae was used to get physical and chemical properties. Laboratory tests of 50 stabilized soils were performed to get optimal mixture ratio for 16-stabilizer materials of 6 types, and mixture ratio of stabilizer ingredient and marine clay was determined.