• Title/Summary/Keyword: case hardening

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The Effect of Structure on Torsional Fatigue Strength of Surface Hardened Carbon Steel (표면 경화된 탄소강의 비틀림 피로강도에 미치는 조직의 경향)

  • Ko Jun Bin;Kim Woo Kang;Won Jong Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.130-136
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    • 2005
  • Induction hardening increases hardness near the surface where it's most needed, and leaves the surface in compression which improves fatigue life. Although case depth and chemical composition are same, the structure of induction hardened shaft affects the fatigue strength and life because of austenization during hardening. Therefore torsional fatigue tests of specimens from various structures, which are obtained by nomalizing, spheriodized annealing and tempering after quenching, were conducted on induction hardened automotive drive shafts with various case depths and loads applied in order to evalute the relation between structure and fatigue strength.

The effect on Fatigue Strength of Induction Hardened Carbon Steel (고주파 열처리 강에 대한 피로강도에 미치는 경향)

  • Ko, Jun-Bin;Kim, Woo-Kang;Won, Jong-Ho
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.83-87
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    • 2005
  • Hardening Constant Velocity joint increases hardness near the surface and the surface improves fatigue life. Although case depth and chemical composition are same, the prior structure of induction hardened Constant Velocity Joint affects the fatigue strength and life during hardening. Therefore torsional fatigue tests of specimens from vaere conducted on induction hardened automotive Constant Velocity joint with various case depths and lrious prior structures, which are obtained by nomalizing, spheriodized annealing and tempering after quenching, woads applied in order to evaluate the relation between prior structure and fatigue strength.

A study on the Effect for Process Parameters on the Micro-pulse Plasma Nitriding of Ductile Cast Iron (구상흑연주철의 마이크로 펄스 플라즈마 질화에 미치는 공정변수의 영향에 관한 연구)

  • 김무길;이철민;권성겸;정병호;이재식;유용주;김기준
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.3
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    • pp.43-51
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    • 2000
  • The effect of time, temperature and gas composition on the case hardened thickness, hardness and nitride formation in the surface of ductile cast iron(GCD400) have been studied by micro-pulse plasma technique. Typically, external compound layer and internal diffusion layer which is much thicker than compound layer was observed in the nitride hardening of ductile cast iron. The relative amount kind of phases formed in the nitrided hardening changed with the change of nitriding conditions. Generally, only nitride phases such as $\gamma^'$($Fe_4N$), or $\varepsilon$($Fe_{2-3}N$) phases were detected in compound layer by XRD analysis. The thickness of compound layer increased with the increase of nitrogen content in the gas composition. The optimum nitriding temperature was obtained at $520^{\circ}C$. The nitrided hardening thickness parabolically with nitriding time(t) and thus, the case hardened layer(d) fits well with the typical parabolic equation ; d=kt. The material constant k for GCD400 nitrided at $520^{\circ}C$ was $0.04919\times10^3{\mu}m.hr^{-1/2}$.

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A Study on the Influence of Induction Coil Movement Speed and Frequency on Induction Hardening of SCM440 Steel (SCM440 강의 유도 경화에 미치는 유도코일 이동속도 및 주파수의 영향에 관한 연구)

  • Ki-Woo Nam;Ki-Hang Shin;Byoung-Chul Choi;Gum-Hwa Lee;Jong-Kyu Park
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.5
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    • pp.813-823
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    • 2023
  • In this study, microstructure, hardening layer hardness, and case depth were evaluated after induction hardening(IH) of base metal specimen(BM) treated with annealing and quenching-tempering specimen(QT) treated with quenching and tempering. The microstructure after IH was significantly influenced by the microstructure before IH and the induction coil heating movement speed, but the effect of the induction frequency was very small. The hardness of the hardened layer at an induction coil heating movement speed of 15 mm/s or less was more influenced by the microstructure before IH than the induction coil travel speed and induction frequency. The induction coil travel speed has the significantly effect on the case depth, the induction frequency has effect and the microstructure before IH has a small effect.

Springback FE modeling of titanium alloy tubes bending using various hardening models

  • Shahabi, Mehdi;Nayebi, Ali
    • Structural Engineering and Mechanics
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    • v.56 no.3
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    • pp.369-383
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    • 2015
  • In this study, effect of various material hardening models based on Holloman's isotropic, Ziegler's linear kinematic, non-linear kinematic and mixture of the isotropic and nonlinear kinematic hardening laws on springback prediction of titanium alloy (Ti-3Al-2.5V) in a tube rotary draw bending (RDB) process was investigated with presenting the keynotes for a comprehensive step by step ABAQUS simulation. Influence of mandrel on quality of the final product including springback, wall-thinning and cross-section deformation of the tube was investigated, too. Material parameters of the hardening models were obtained based on information of a uniaxial test. In particular, in the case of combined iso-nonlinear kinematic hardening the material constants were calibrated by a simple approach based on half-cycle data instead of several stabilized cycles ones. Moreover, effect of some material and geometrical parameters on springback was carried out. The results showed that using the various hardening laws separately cannot describe the material hardening behavior correctly. Therefore, it is concluded that combining the hardening laws is a good idea to have accurate springback prediction. Totally the results are useful for predicting and controlling springback and cross-section deformation in metal forming processes.

Characteristics of Hardening Zone by Suction Pressure in Suction Drain Method (석션드레인 공법에서 적용 부압에 따른 Hardening Zone의 특성)

  • Han, Sang-Jae;Kim, Ki-Nyun;Kim, Soo-Sam
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.2C
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    • pp.75-81
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    • 2008
  • In this study, a series of laboratory column test on Suction Drain Method which is one of the way to make an soft ground improvement were conducted in order to investigate the effect of the Hardening Zones and the ratio of improvements depending on periods of the improvements and various applied suction pressures. On this occasion, the experimental conditions are followings; in the case of the periods of effectiveness, 4 days, 8 days, 12 days, 16 days, 20 days and in the case of the applied pressures of the Suction are -20 kPa, -40 kPa, -60 kPa and -80 kPa were carried out. As a result of test, settlement increased with suction pressure and duration increase, and gradually converged. Also, as comparing permeability decrease ratio with which calculated back from water content and numerically predicted using Hansbo's radial consolidation theory, measured value was almost coincide with predicted value when permeability decrease ratio was assumed as 2~3. Furthermore, the hardening zone was appeared within 7~8 cm of whole radial (25 cm).

Laser Hardening of Piston Ring Groove (피스톤 링그루브의 레이저 열처리)

  • Song, Y.K.;Suh, S.
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.3
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    • pp.165-171
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    • 1997
  • Laser hardening for the piston ring groove of ductile cast iron was tried. Mechanical and microstructural investigation for the hardened area indicated that the laser heating technique could replace conventional induction hardening process completely and further showed that post grinding process would be eliminated by minimizing bulging of heat treated area. In laser hardening, the volume increase caused by martensitic phase transformation proved to be less than $10{\mu}m$, which insures no post machining on the hardened surface. As expected, the depth of hardening was inversely proportional to the beam scanning velocity and the highest surface hardness was obtained at the beam velocity of 0.75m/min. Heat treatment using phosphate coating demonstrated quite comparable result to the case of graphite suscepter.

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Selection of the Optimal Finite Element Type by Material Hardening Behavior Model in Elbow Specimen (엘보우 시편에서의 재료 경화 거동 모델에 따른 최적의 유한 요소 선정)

  • Heo, Eun Ju;Kweon, Hyeong Do
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.13 no.1
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    • pp.84-91
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    • 2017
  • This paper is proposed to select the optimal finite element type in finite element analysis. Based on the NUREG reports, static analyses were performed using a commercial analysis program, $ABAQUS^{TM}$. In this study, we used a nonlinear kinematic hardening model proposed by Chaboche. The analysis result of solid elements by inputting the same material constants was different from the results of the NUREG report. This is resulted from the difference between shell element and solid element. Therefore, the material constants that have similar result to the experimental result were determined and compared according to element type. In case of using solid element for efficient finite element analysis, we confirmed that the use of C3D8I element type(incompatible mode 8-node linear brick element) leads the accurate result while reducing the analysis time.

Study on Characteristics of Laser Surface Transformation Hardening for Rod-shaped Carbon Steel (I) - Characteristics of Surface Transformation Hardening by Laser Heat Source with Gaussian Intensify distribution - (탄소강 환봉의 레이저 표면변태경화 특성에 관한 연구 (I) - 가우시안 파워밀도 분포의 레이저 열원을 이용한 표면변태경화 특성 -)

  • Kim, Jong-Do;Kang, Woon-Ju
    • Journal of Welding and Joining
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    • v.25 no.3
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    • pp.78-84
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    • 2007
  • Laser Material Processing has been replaced the conventional machining systems - cutting, drilling, welding and surface modification and so on. Especially, LTH(Laser Transformation Hardening) process is one branch of the laser surface modification process. Conventionally, some techniques like a gas carburizing and nitriding as well as induction and torch heating have been used to harden the carbon steels. But these methods not only request post-machining resulted from a deformation but also have complex processing procedures. Besides, LTH process has some merits as : 1. It is easy to control the case depth because of output(laser power) adjustability. 2. It is able to harden the localized and complicated a.ea and minimize a deformation due to a unique property of a localized heat source. 3. An additional cooling medium is not required due to self quenching. 4. A prominent hardening results can be obtained. This study is related to the surface hardening of the rod-shaped carbon steel applied to the lathe based complex processing mechanism, a basic behavior of surface hardening, hardness distribution and structural characteristics in the hardened zone.

An Anisotropic Elasto-Plastic Constitutive Model Based on the Generalized Isotropic Hardening Rule for Clays (일반 등방경화규칙에 의거한 점토의 비등방 탄소성 구성모델)

  • 이승래;오세붕
    • Geotechnical Engineering
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    • v.10 no.3
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    • pp.17-32
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    • 1994
  • To model the anisotropic behavior of soils in the case of reverse loading, an anisotropic hardening description is proposed on the basis of generalized isotropic hardening(GIH) rule. There is a core of the GIH rule in the allowance of the concept that the center of homology of isotropic hardening can be any proper stress states inside a yield surface. The plastic deformations could be represented for the condition of reverse loading, and an explicit constitutive relationship was formulated by utilizing a simple hardening function. The proposed hardening description has been compared with other anisotropic hardening models. For verification three sets of triaxial test results have been predicted for the drained and undrained behavior of overconsolidated clays and Ko consolidated clays.

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