• 자원리싸이클링
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• 제27권2호
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• pp.68-76
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• 2018

전기로 제강분진은 아연, 연, 철의 2차자원으로서 매우 중요하다. 또한 제강분진의 리싸이클링은 분진 중에 함유되어 있는 증금속 성분 등의 유해원소에 의한 환경문제의 처리에 유용한 방법이다. 본 조사는 기존의 전기로 제강분진을 처리하는 방법의 개선이나 새로운 처리방법의 개발을 위해 건식처리 방법에 대하여 알아보았다. 상업중인 처리방법은 노의 형상 등에 따라 로터리 킬른형, 회전노상형, 샤프트형, 용융환원로형 등으로 구분할 수 있었다. 이러한 처리에서의 생성물은 ZnO와 환원철 또는 슬래그이다. 제강분진으로부터 ZnO를 만드는 기구는 탄소 열환원과 공기에 의한 아연증기의 산화에 의한 것이다.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2014년도 추계학술대회 논문집
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• pp.91-91
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• 2014

주석함유 2차 공정 부산물인 양극 슬라임내의 금속을 회수하기 위하여 탄소환원반응을 통해 금속 회수에 미치는 공정변수의 영향을 조사하였다. 열역학 모델링과 금속환원 실험결과, 환원 온도와 고체 환원제인 코크스(cokes)에 공정 변수에 따라 금속으로 환원이 될 수 있음을 확인하였다.

• 자원리싸이클링
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• 제19권1호
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• pp.21-26
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• 2010

본 연구에서는 마이크로웨이브 열탄소환원에 의한 제철 슬래그의 Fe 회수를 위한 기초연구로서, CaO-$SiO_2$-FeO계 슬래그의 열탄소환원 반응에 미치는 가스 분위기(질소 및 대기분위기) 및 탄소 첨가량의 영향을 살펴보았다. 실험결과, 질소 분위기에 비하여 대기 분위기에서 반응 시 최고 도달 온도 및 환원률이 증가하고, 대기 분위기에서는 탄소 당량 증가에 따라 최고 도달 온도 및 환원률이 증가하는 경향을 나타내었다. 대기 중 탄소 당량($C_{eq}$)이 5인 조건에서 최고 온도는 1800K에 도달하였으며 약 90%의 철회수율을 얻을 수 있었고, 탄소 당량이 5 이상 증가할 경우 최고 온도 및 환원율의 변화는 크지 않음을 알 수 있었다.

• 자원리싸이클링
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• 제28권3호
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• pp.59-67
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• 2019

본 연구는 동제련슬래그 내에 존재하는 Fe와 Cu의 동시 환원을 통해 주물용 선철을 제조하고, 선철 제조 시 황 함량 저감에 대한 실험을 진행하였다. Roasting 실험은 실험온도 $500^{\circ}C$, $700^{\circ}C$, $900^{\circ}C$ 온도 조건에서 1시간에서 9시간까지 2시간 간격으로 시간을 변화시키면서 실험을 진행 하였다. 산소분압에 따른 실험은 산소분압 0.5, 0.8, 1.0, 실험 온도는 $900^{\circ}C$, 유지시간 30분으로 설정하여 실험을 진행하였다. 실험 결과 Roasting 및 산소분압에 따른 황 저감의 영향은 없는 것으로 확인되었다. 첨가제로 CaO를 사용하여 첨가량 15 % 이상부터 S 성분 함량은 0.001 wt% 이하로 확인되었다. 반응온도에 따른 선철 및 슬래그 분리 실험의 조건은 $1300^{\circ}C{\sim}1600^{\circ}C$까지의 온도조건에서 유지시간 30분, Ar 가스 분위기에서 진행하였으며, 반응시간에 따른 선철 및 슬래그 분리 실험의 조건은 유지시간 5 ~ 25분까지 5분 간격, 반응온도 $1600^{\circ}C$, Ar가스분위기에서 실험을 진행하였다. 실험 결과 $1600^{\circ}C$, 30분 유지 환원 조건에서 선철의 회수율이 가장 높았다.

• 한국세라믹학회지
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• 제29권7호
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• pp.551-557
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• 1992

X-ray diffraction patterns, IR spectra and zeta-potentials of silicon nitride and $\beta$-Sialon powders were investigated before and after surface manipulations. $\beta$-Sialon powder was produced from Hadong Kaolin by the carbothermic reduction and simulataneous nitridation. Isoelectric points of as-prepared Si3N4 and $\beta$-Sialon powders were 8.4 and 7.4, respectively. After both silicon nitride and $\beta$-Sialon powders were oxidized at 80$0^{\circ}C$ for 24 h in air, the isoelectric points of these powders corresponded to that of silica (pH=3). I case of the addition of Darvan C as deflocculant, its isoelectric point was 3 and zeta-potential was nearly constant in the range of pH 5~12. When SN 7347 was used as deflocculant, its isoelectric point was 8.3 and zeta-potential over -156 mV was measured above pH 11.

• 한국원자력학회:학술대회논문집
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• 한국원자력학회 1995년도 추계학술발표회논문집(2)
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• pp.662-667
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• 1995

An internal gelation process was adopted for the fabrication of carbon-dispersed UO$_3$ microspheres which will be fed to the fabrication for uranium nitride microsphere fuels by the carbothermic reduction. For investigating the proper process conditions, a composition range of feed solution for preparing good UO$_3$ gel spheres was firstly defined by observing the gelation behavior. Within the defined solution compositions, carbon-dispersed microspheres were prepared and carbon distribution in microspheres were observed by SEM. The results showed that production of good carbon-dispersed microspheres was possible, and the most of carbon were evenly distributed in the microspheres although large carbon-rich aggregates were sparsely existent.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.814-815
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• 2006

The removal of oxygen during sintering by carbothermic reduction was studied for steel compacts Fe-Cr-Mo-C and Fe-Mo-C prepared from prealloyed powders. The compacts were prepared by pressing at 600 and 1000 MPa and sintering at 1100 and $1300^{\circ}C$ in vacuum. It showed that for the Cr-Mo steel, deoxidation strongly depends on the sintering temperature, in contrast to the plain Mo steel; at $1300^{\circ}C$ very low oxygen levels were measured with the standard density compact while at high density still significant oxygen is contained. This indicates inhibition of final deoxidation by pore closure, but apparently without adverse effect on the mechanical properties.

• 한국세라믹학회지
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• 제28권5호
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• pp.390-398
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• 1991

$\beta$-Sialon powder was prepared from Wando pyrophyllite by the carbothermic reduction and nitridation at 135$0^{\circ}C$ for 10 h nitrogen atmosphere. Amorphous silica prepared from Si(OC2H5)4 was added to Wando pyrophyllite powder in order to control the final Z value. Two different methods were applied for synthesis of $\beta$-sialon powders. In Process A, the amorphous silica prepared from Si(OC2H5)4 was admixed to Wando pyrophyllite powder. Process B was started from the mixture of Wando Y2O3 was added to the synthesized $\beta$-Sialon powders as a sintering aid, and the mixed powders were hot pressed at 175$0^{\circ}C$ for 120 min in nitrogen atmosphere under 30 MPa. Their mechanical properties were compared. The maximum values of M.O.R., hardness and KIC were 667 MPa, 16 GPa and 6.3 MN/m3/2, respectively, and they are the values obtained form $\beta$-Sialon ceramics prepared by process A of Z=0.5.

• 한국세라믹학회지
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• 제28권12호
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• pp.961-968
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• 1991

The nature and composition of the surfaces of silicon nitride and β-Sialon powders were investigated using high voltage and high resolution transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS). β-Sialon powder was produced from Hadong kaolin by the carbothermic reduction and simultaneous nitridation. XPS showed that Al was contained in the surface of β-Sialon powder besides Si, N and O components, which is different from that of silicon nitride. It was supposed that Al in the surface of β-Sialon was bonded with oxygen from the oxygen-nitrogen ratio and the measurement of Al 2p binding energies. After both silicon nitride and β-Sialon powders were oxidized at 800℃ for 24h in air, nitrogen didn't exist in the surfaces and the depth of the oxide layer increased. The measurement of Si 2p binding energies showed that the chemical shifts occurred from Si3N2O and/or Si2N2O to SiO2 phase.

• 한국재료학회지
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• 제29권10호
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• pp.592-602
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• 2019

Feasibility is investigated for reduction of chromium ore by Si sludge with mixed silicothermic and carbothermic reaction. The reduction behavior of chromium ore using Si sludge is investigated precisely to determine the effects of carbon addition, reaction time, and reaction temperature. The pellets are dropped into the furnace after temperature stabilized. As the amount of C addition increases, the amounts of CO and $CO_2$ gas generation increase. After the dropping of the pellets, the pellets are heated and the reaction starts at about 1,573 K or higher. The pellets maintain their shape until 10 min after the drop, and then melted. As the holding time increased, the size of the reduced metal particles increased. The chromium ore is rapidly reduced by the Si sludge, and the slag penetrated into the chromium ore and reduction progressed inside. As the reduction temperature increased, the reaction initiation time is shortened and the reaction fraction of the reduction reaction increased. As the reaction temperature increased, agglomeration of reduced ferrochrome metal is promoted.