• Title/Summary/Keyword: carbon steel for machine structural use

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The Evaluation on Wear Characteristics of the Crane Sheave (크레인용 시브 강재의 마멸특성 평가)

  • Park Yongjae;Ryu Jungbuk;Kim Seocksam
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.306-311
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    • 2004
  • The sliding wear characteristics of the crane sheave were investigated using a pin-on-disk rig tester The experiment was conducted using a high carbon steel wire that was upper material, also carbon steel castings and carbon steel for machine structural use that was disk material. There are various operating conditions in this work. At the room temperature, we carried out the wear test under a grease lubrication. The results of wear test showed that carbon steel for machine structural use have lower wear volume, also the wear curves are linearly increased with increasing of sliding velocity The wear mechanism of a disk is the abrasive, adhesion, and fatigue wear under lubrication.

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A Study on the Weldability of S45C Medium Carbon Steel for Machine Structural Use by Nd:YAG Laser (S45C 기계구조용 중탄소강의 Nd:YAG Laser용접성에 관한 연구)

  • 방한서;김영표;일본명
    • Proceedings of the KWS Conference
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    • 2001.10a
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    • pp.134-139
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    • 2001
  • This paper describes the weldability of JIS S45C medium carbon steel (same material with KS SM45C and SAE 1045) for machine structural use by Nd:YAG laser. This material have a limitation to the industrial application in spite of good mechanical characteristics. This is due to its difficult welding work from high carbon contents. We therefore have investigated laser weldability of this material to extend the application of medium carbon steel. The results of this study provide application possibility of Nd:YAG laser welding for medium carbon steel.

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A Study on the Fatigue Properties of Boron Steel (AISI 51B20) (보론 첨가강(AISI 51B20재)의 피로특성에 관한 연구)

  • 윤성훈;이종형;이경모
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.802-806
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    • 2001
  • Chrome-molybden steel or chrome steel for machine structural use been shown to excellent hardenability adding boron of a small amount at low carbon steel. In the country boron steel has been used widely high strength volt and wear resistant components of construction equipment. SEM results showed classical fatigue fractures, consistent with surface crack initiation. The speciments were cycled using under load controlled rotary bending fatigue tests. In this study, the fatigue crack initiation as well as the fatigue crack growth behavior and the fracture mechanism were investigated through observations of fracture surface boron steel(AISI 51B20).

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ButWelding Characteristics of SM45C and SUS 304 using a Nd:YAG laser (SM45C와 SUS304의 Nd:YAG 레이저 맞대기용접특성)

  • Yoo, Young-Tae;Ro, Kyoung-Bo;Shin, Ho-Jun;Kim, Ji-Hwan;Oh, Young-Seok
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1302-1308
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    • 2003
  • Welding characteristics of austienite 304 stainless steel and SM45C using a continuous wave Nd:YAG laser are experimentally investigated. Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. This paper describes the weld ability of SM45C carbon steel and austienite 304 stainless steel for machine structural use by Nd:YAG laser.

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Mechanical Properties for Major Parts in Agricultural Machinery (II) - Comparison for Suitability in Chemical Ingredient - (농업기계 주요부품의 기계적 성질에 관한 연구 (II) - 화학성분의 적합여부에 따른 비교 -)

  • 최규홍;권순홍
    • Journal of Biosystems Engineering
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    • v.23 no.2
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    • pp.187-194
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    • 1998
  • This study was carried out to investigate mechanical properties o major part for agricultural machinery in Korea. The results are as follows ; 1. The mechanical Properties for heat resisting steel bars, alumium alloy castings, carbon steel for machine structural use, chromium molybdenum steels, high strength brass castings and carbon tool steels are proper for Korean standard. 2. The mechanical properties fir spring steels used to mould board, share of plow and blade of rotary are not suitable to Korean standard. Ⅰ think that a counterplan for quality rising is necessary such as supply of good quality materials and improvement of new materials in Korean agricultural machinery.

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Comparison of Welding Characteristics of Austenitic 304 Stainless Steel and SM45C Using a Continuous Wave Nd:YAG Laser (오스테나이트계 스테인리스강과 SM45C의 연속파형 Nd:YAG 레이저 용접특성비교)

  • 유영태;오용석;노경보;임기건
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.58-67
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    • 2003
  • Welding characteristics of austienite 304 stainless and SM45C using a continuous wave Nd:YAG laser n experimentally investigated Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much Inter than those involved in conventional welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameter such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar and plates, etc. The Nd:YAG laser welding process is one of the most advanced manufacturing technologies owing to its high speed and penetration. This paper describes the weld ability of SM45C carbon steel for machine structural use by Nd:YAG laser. The follow conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.

A study on the effect of clearance on shear surfac shape during shaving processing of high strength steel plate (SPFH590) using CAE (CAE를 활용한 고강도강판(SPFH590)의 셰이빙 가공 시 클리어런스가 전단면 형상에 미치는 영향에 관한 연구)

  • Si-Myung Sung
    • Design & Manufacturing
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    • v.18 no.2
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    • pp.23-28
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    • 2024
  • The automobile industry is a wide range of related industries, including parts manufacturing and vehicle assembly, press processing is an essential element in making automobiles. Press processing is a processing method for metal sheets that has relatively high dimensional and shape precision and is suitable for mass production. It refers to processing by attaching a special tool, a mold, to a press machine. Recently, the automobile industry is attempting to reduce the weight of automobiles in order to reduce carbon emissions due to global warming, and the use of high-strength steel sheets, which are lighter than general structural steel sheets, is a natural trend. Shear processing is required to use high-strength steel, and the shape of the shear surface created by shear processing has a significant impact on the quality of the automobile. Therefore, various methods are being attempted to improve the share surface during shear processing. Among them, shaving processing is a method of shearing the primary shearing area again, and it is difficult to obtain an accurate answer because complex deformation occurs in the microscopic shear area. Therefore, in this study, the effect of machining allowance on shaving processing was analyzed using the finite element method using high-strength steel plate (SPFH590), and the differences were compared and examined through actual experiments under the same conditions.

Evaluation of Characteristics and Reliability of an Auger Crane with Built-in Hydraulic Extender (유압식 확장기가 내장된 오거 크레인의 특성 및 신뢰성 평가)

  • Kim, Jeom-Sik;Kwon, Sin-Won
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.1
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    • pp.77-82
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    • 2010
  • This study evaluated the characteristics and reliability of an auger crane with a built-in hydraulic extender. The field test of the hydraulic extender was performed with the hydraulic lines filled with hydraulic fluid and free of air. The pressure generated during the test was measured with a digital pressure gauge. The crane was considered to have undergone one cycle of the excavation process after it had performed excavation under three conditions at the same location. This process was performed three times in total. From the results of the excavation using the hydraulic extender, it was found that the maximum pressure and torque measured were 19.9 [MPa] and 895.4 [$kgf{\cdot}m$], respectively. The rotation force of the auger crane generated at this time signifies a horizontal force. If the excavation diameter of the auger crane is increased, the rotation speed is reduced causing the circumferential speed to also be reduced. The torsional shear stress of the extendable auger crane was calculated to be approximately 23.5 [MPa]. However, the rotation shaft material used for this system was carbon steel for machine structural use (SM45C). Since the minimum torsional yield stress is greater than 150 [MPa] according to KS D 3752, it means the equipment has secured a safety factor greater than 6. Therefore, it was found that when performing work using the extendable auger crane, it exhibited no problems with the safety and reliability of its shaft.

Analysis on the Stress of Hydraulic Cylinder for Large Vessel by Boundary Element Method (대형선박용 유압실린더에서 경제요소법을 이용한 응력해석)

  • 김옥삼
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.31 no.4
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    • pp.423-434
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    • 1995
  • It was used boundary element method(BEM) and analysed axisymmetric problem to solve hydraulic cylinder for large vessel acting uniform internal pressure(25N/m super(2)) within elastic limit. This paper was utilized the carbon steel tubes for machine structural purposed model, inner radius was 150mm and outer radius was 250mm, axial length was semi-infinite and the isoparametric element was used. The important results obtained in this study were summarized as follows. Radial, tangential and shearing stress occured the maximum stresses(48, -20 and 34MPa) at the inner radius and the minimum stresses(32, -4 and 18MPa) at the outer radius of the hydraulic cylinder for large vessel. But negative signs have meaning compressive stress and stress diminution ratio was about 0.15MPa/mm. The use of isoparametric element raised accuracy and the increment of input data lessened the error in internal point but computer run-time was increased. The double node was improved the internal solutions to settle discontinuity at corner and the double exponential formula lessened error of stress value at boundary neighborhood. And then coincidence between the analytical and exact results is found to be fairly good, showing that the proposed analytical by BEM is reliable.

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