• Title/Summary/Keyword: carbon fiber reinforced plastics (CFRP)

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A study on the machinability of Carbon Fiber Reinforced Plastics on tool shape (공구형상에 따른 CFRP(Carbon Fiber Reinforced Plastics) 복합재료의 절삭 특성에 관한 연구)

  • Shin, Bong-Cheul;Kim, Kyu-Bok;Ha, Seok-Jae;Cho, Myeong-W
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.799-804
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    • 2011
  • CFRP(Carbon Fiber Reinforced Plastics) has been used many industries aerospace, automobile, medical device and building material industries, etc. Because it is lighter than other metals and has good properties, such as rigidity, strength and wear. CFRP may be cured integrity. However, it needs postprocessing similar to drilling or endmilling for shape cutting and combination of various material. In this paper, tool dynamometer and accelerometer used to signal analysis for machining properties under various cutting conditions and tool shape changes. In addition, microscope used to verify the machined CFRP surface. As the results, it was found that the cutting force and the vibration were decreased in the increasing of cutting edge (2-flute < 4-flute < composite tool), and the good machined surface can be obtained in this experiments.

Surface Characteristics with respect to Magnetic Abrasive Finishing in Carbon Fiber Reinforced Plastics (탄소섬유강화 복합재료의 자기연마 가공에 대한 표면특성)

  • Mun, Sang-Don;Song, Jun-Hee
    • Korean Journal of Metals and Materials
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    • v.49 no.7
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    • pp.522-529
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    • 2011
  • Carbon fiber reinforced plastics (CFRP), which have been developed for their high mechanical properties, are insufficient to secure machinery. This paper investigates the use of magnetic abrasive finishing methods and the characteristics of surface roughness for mirror machining of CFRP. The cylindrical surface of CFRP was ground using a diamond paste with sizes of 0.1, 0.5, 1 and 6${\mu}m$. Consequently, an effective surface roughness of 0.03${\mu}m(R_a)$ could be obtained via a paste size of 0.5${\mu}m$. The surface roughness was not improved due to epoxy abrasion between the carbon fiber and the epoxy.

A Comparative Study on the Shear-Strengthening Effect of RC Beams Strengthened by FRP (FRP로 보강된 RC보의 전단보강효과 비교연구)

  • 심종성;김규선
    • Magazine of the Korea Concrete Institute
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    • v.10 no.4
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    • pp.101-111
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    • 1998
  • This study presents test results of RC beams strengthened by carbon fiber sheet(CFS), carbon fiber reinforced plastics(CFRP) or glass fiber reinforced plastics(GFRP) for increasing shear resistance. Nineteen specimens were tested, and the test was performed with different parameters including the type of strengthening materials(CFS, GFRP, CFRP), shear-strengthening methods(wing type, jacket type, strip type), strip-spacing, strengthening direction of FRP. The test results show that shear-damaged RC beams strengthened by FRP(CFS, GFRP, CFRP) have more improved the shear capacity. The mathematical model based on plastic theory was also developed to predict shear strength of shear-damaged RC beams strengthened by FRP. The predictions using the mathematical model. are agreed with the observations from the observed shear strengths for 19 test beams.

Reinforced concrete corbels strengthened with carbon fiber reinforced plastics

  • Lu, Wen-Yao;Yu, Hsin-Wan;Chen, Chun-Liang;Yang, Tzong-Hwan;Lin, Yu-Sin
    • Computers and Concrete
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    • v.10 no.3
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    • pp.259-276
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    • 2012
  • A total of nine reinforced concrete corbels were tested, in this study. Six were externally strengthened with carbon fiber reinforced plastics (CFRP), in the horizontal direction. The cross-sectional area of CFRP and the shear span-to-effective depth ratios are the parameters considered, in this study. Test results indicate that the higher the cross-sectional area of CFRP, the higher is the shear strength of the corbels, and the lower the shear span-to-effective depth ratios, the higher is the shear strength of corbels. The shear strength predicted by the design provisions in section 11.8 of the ACI Code, the strut-and-tie model in Appendix A of the ACI Code, and the softened strut-and-tie (SST) model were compared with the test results. The comparisons show that both the strut-and-tie model in Appendix A of the ACI Code, and the SST model can accurately predict the shear strength of reinforced concrete corbels, strengthened with CFRP.

Mirror Surface Grinding Characteristics and Mechanism of Carbon Fiber Reinforced Plastics (탄소섬유강화 플라스틱의 경면연삭가공 특성)

  • 박규열;이대길;중천위웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.10
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    • pp.2514-2522
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    • 1994
  • The mirror surface grinding of carbon fiber reinforced plastics(CFRP) was realized by using the metal bonded super-abrasive micro grain wheel with electrolytic in-process dressing(ELID). The maximum surface roughness $R_{max}$ of CFRP which was obtained with #6,000 wheel, was 0.65 $\mu{m}$, which was rougher surface finish compared to those of hard and brittle materials with the same mesh number wheel with ELID. The grinding performance was much dependent on the grinding direction and the best surface roughness was obtained at $90^{\circ}C$ grinding with fiber direction. The spark-out effect on the surface improvement was significant when smaller mesh number grinding wheels were used. From the surface observations of CFRP with scanning electron microscope(SEM) and Auger electron spectroscopy(AES), it was found that the mirror surface grinding of CFRP was generated by the homogenization due to carbonization of the ground surface and smearing of chips composed of the carbon fiber and carbonized epoxy resin into the ground surface.

Tribological Characteristics of Carbon Fiber Reinforced Plastics by Surface modification (탄소섬유복합재의 표면개질에 따른 트라이볼로지 특성에 관한 연구)

  • 전승흥;양준호;오성모;이봉구
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.29-36
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    • 2000
  • This investigation has been studied about friction and wear properties which were important problem, when carbon fiber reinforced plastic(CFRP) was used practically. Unidirection carbon fiber reinforced composites was fabricated with epoxy resin matrix and carbon fiber as a reinforced, and its surface was modified by the ion-assisted reaction. And then we tested the their friction and wear properties according to the ion-irradiation. when the amount of ion-irradiation was 1${\times}$10l6$\^$16/ ions/$\textrm{cm}^2$, the friction coefficient values were about 0.1, where as, the friction coefficient values of non-treatment composites were about 0.16. The former was the stablest in wear mode. We know that ion-irradiation was not proportioned to the friction coefficient, so we found the optimal conditions of the friction and wear according to the ion-irradiation.

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Development of a Drill Tool for CFRP Machining and Evaluation of Drilling Processing (탄소섬유 강화 복합재 가공용 드릴 공구 개발 및 홀 가공성 평가)

  • Sa, Min-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.8-13
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    • 2020
  • Carbon fiber-reinforced plastics (CFRPs) are extremely strong and light fiber-reinforced plastics containing carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and rigidity are required, such as in the aerospace, automotive, and ship superstructure industries. In CFRP drilling, the tool performance greatly varies depending on the tool shapes, cutting conditions, and diamond coating. This study developed a new type of tungsten carbide drill with multi-blade edges to evaluate the surface quality of CFRP materials according to the coating thickness of diamond-coated drills. Experiments on tool wear, surface roughness, and burr formation were conducted. The bore exit quality of a 12 mμ -coated drill was better than that of a 6 mμ -coated drill. The superior effects of the 12 mμ -coated drill and the good surface quality of CFRP were also demonstrated.

Tribological Characteristics of Carbon Fiber Reinforced Plastics Prepared by Ion-Assisted Reaction (이온도움반응법에 의한 탄소섬유복합재의 트라이볼로지 특성연구)

  • 오성모;김정기;이봉구
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.103-108
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    • 2004
  • Carbon fiber reinforced composites(CFRP) were fabricated with phenolic resin matrix by hot press molding, and its surface was modified by the ion-assisted reaction process. When we tested the friction coefficient and wear rate variation and observed the effect of fibers with respect to friction and wear characteristics, the amount of pitch based carbon fiber was 45wt% and the average friction coefficient was the lowest at 0.12. When the amount of ion-irradiation was $1\times10^{l6}ions/cm^2$, the friction coefficient of the composites was about 0.12 and the wear mode was stable, whereas, the friction coefficient of the non-treated composites was about 0.16 and the wear mode was very unstable. But if the amount of ion-irradiation was $5\times10^{l6}ions/cm^2$$1\times10^{l6}ions/cm^2$ion-irradiation case.

A Study on Evaluation of Thermal Conductivity for Carbon -Fiber-Reinforced-Plastics (탄소섬유강화 복합재의 열전도율 평가에 관한 연구)

  • Im, Jae-Gyu;Song, Jun-Hui;Choe, Chang-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.553-559
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    • 2002
  • Carbon-fiber which has very small radial dimension makes us difficult to measure it's properties. So in this paper, we suggest a simple method to measure the thermal conductivity of a carbon-fiber's and carbon-fiber-reinforced-plastics(CFRP) laminates. The thermal conductivity of CFRP laminates was measured experimentally at the same time analytically. The experimental model is based on the one-dimensional analysis of fin sample because CFRP laminates has a thin geometric configuration. The analytical model to measure the thermal conductivity of carbon-fiber is expressed by use of mean-field model which is based on Eshelby's elliptical inclusion problem. Therefore the thermal conductivity of angle-ply laminates can be computed by use of effective longitudinal and transverse thermal conductivities of unidirectional composite of the constituents.

Bending Characteristic of CFRP & Hybrid Shaped Hat Structure Member According to Stacking Orientation Angle (적층각도변화에 따른 CFRP & 혼성 모자형 구조부재의 굽힘 특성)

  • Kim, Ji-Hoon;Kim, Jung-Ho;Cha, Cheon-Seok;Yang, In-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.3
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    • pp.34-39
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    • 2008
  • In this study, CFRP(Carbon Fiber Reinforced Plastics) that has high specific strength and elastic modulus and low thermal strain was used as a material for the lightweight structural member. CFRP is a fiber material as anisotropic material. The anisotropic material is characterized by the change of its mechanical properties according to stacking orientation angle. CFRP orientation angle was oriented in [A/B]s in order to examine the effect of CFRP orientation angle on the characteristics of energy absorption. CFRP is very weak to the impact from the outside. So, when impact is applied to CFRP, its strength is rapidly lowered. The hybrid material was manufactured by combining CFRP to aluminum which is lightweight and widely used for structural members of the automobile. The hybrid member was shaped as a side member that could support the automobile engine and mount and absorb a large amount of impact energy at the front-end in case of automobile collision. The bending test device was manufactured in accordance with ASTM standard, and mounted to UTM for bending test. For comparing bending characteristics of the hybrid member with those of Aluminum and CFRP member, tests were performed for aluminum, CFRP and hybrid member, respectively.