• 제목/요약/키워드: carbon black dispersion

검색결과 83건 처리시간 0.025초

용액 및 용융 가공방법에 따른 PE 및 PE 공중합물의 PTC 서미스터 특성 연구 (A Study on the PTC Thermistor Characteristics of Polyethylene and Polyethylene Copolymer Composite Systems in Melt and Solution Manufacturing Method)

  • 김재철;박기헌;남재도
    • 폴리머
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    • 제26권6호
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    • pp.812-820
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    • 2002
  • 본 연구에서는 나노입자인 카본블랙을 고분자에 분산시킨 복합체를 각각 용액혼합과 용융혼합을 이용하여 positive temperature coefficient (PTC) 특성을 연구하였다. 전도성 나노입자인 카본블랙과 고분자 복합체의 저항 통전 (threshold)은 용융혼합하였을 때 카본블랙의 함량이 35wt% 이상에서 나타났으며. 용액혼합에서는 카본블랙 함량이 40 wt% 이상에서 나타났다. Ethyl-one vinylacetate copolymer (EVA)의 경우, 온도의 변화에 따라서 저항이 서서히 증가하다가 용융점 근처에서 극대값을 나타내었지만, high density polyethylene (HDPE)의 경우는 저항이 온도의 변화에 따라 일정하다가 용융점 근처에서 증가하기 시작하여 용융점에서 극대값을 나타내었다. 통전 후의 낮은 저항과, scanning electron microscopy (SEM)으로 관찰한 결과로부터 전도성 나노입자의 카본블랙 분산방법에서 용액혼합의 분산 정도가 용융혼합 못지않게 나타났다. PTC 소재에 전류인가시 큐리온도에서 1차적으로 저항이 증가하였으며, 고분자의 용융점에서 2차적으로 트립온도가 될 때까지 저항이 증가하다가 트립온도 이후에는 저항이 일정하게 유지됨을 알 수 있었다.

Comparison on Mechanical Properties of SSBR Composites Reinforced by Modified Carbon black, Silica, and Starch

  • Lee, Dam-Hee;Li, Xiang Xu;Cho, Ur-Ryong
    • Elastomers and Composites
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    • 제53권3호
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    • pp.175-180
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    • 2018
  • Solution-styrene-butadiene rubber (SSBR) composites were manufactured using four kinds of fillers: silica-silane coated carbon black (SC-CB) hybrid, starch-SC-CB hybrid, pure silica, and pure starch. The influence of filler type on the mechanical properties of the rubber matrix was studied in this work. SC-CB was prepared by silane-graft-coating using vinyl triethoxy silane and carbon black, which enhanced the dispersion effect between the rubber matrix and the filler, and improved the mechanical properties of the compounds. The morphology of the composites was observed by field-emission scanning electron microscopy (FE-SEM). The thermal decomposition behavior of the composites was determined by thermogravimetric analysis (TGA), and the crosslinking behavior of the composites was tested using a rubber process analyzer (RPA). The hardness, tensile strength, swelling ratio, and gas transmittance rate of the composites were evaluated according to ASTM. The test results revealed that with the addition of SC-CB, the hybrid fillers, especially those blended with silica, showed a better reinforcement effect, the highest hardness and tensile strength, and stable thermal decomposition behavior. This implies that the silica-SC-CB hybrid filler has a notable mechanical reinforcement effect on the SSBR matrix. Because of self-crosslinking during its synthesis, the starch-SC-CB hybrid filler produced the most dense matrix, which improved the anti-gas transmittance property. The composites with the hybrid fillers had better anti-swelling properties as compared to the neat SSBR composite, which was due to the hydrophilicity of silica and starch.

Structure Analyses of Rubber/Filler System under Shear Flow by Using Time Resolved USAXS Method

  • Nishitsuji, Shotaro;Takenaka, Mikihito;Amino, Naoya;Ishikawa, Yasuhiro
    • Elastomers and Composites
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    • 제54권2호
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    • pp.156-160
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    • 2019
  • The changes in the dispersion of carbon black in liquid polyisoprene under shear flow with time have been investigated by time-resolved ultra small-angle X-ray scattering (USAXS) method. The analyses of USAXS profile immediately after the start of shear flow clarified that the aggregates of carbon black with a mean radius of gyration of 14 nm and surface fractal dimension of 2.5 form the fractal network structure with mass-fractal dimension of 2.9. After the application of the shear flow, the scattering intensity increases with time at the observed whole entire q region, and then the a shoulder appears at $q=0.005nm^{-1}$, indicating that the agglomerate is broken and becomes smaller by shear flow. The analysis by the Unified Guinier/Power-law approach yielded several characteristic parameters, such as the sizes of aggregate and agglomerate, mass-fractal dimension of agglomerate, and surface fractal dimension of the primary particle. While the mean radius of gyration of the agglomerate decreases with time, the mean radius of gyration of the aggregate, mass fractal dimension, and surface fractal dimension don't change with time, indicating that the aggregates peel off the surface of the agglomerate.

폴리에스테르-폴리아민 분산제의 합성 및 카본 분산 특성 (Synthesis of Polyester-Polyamine Dispersants and Their Carbon Dispersing Properties)

  • 손정매;육정숙;이상준;김주현;김남균;신지훈;김영운
    • Tribology and Lubricants
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    • 제30권4호
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    • pp.224-233
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    • 2014
  • We prepared polyester-polyamines to improve the effect of carbon black dispersibility for use in thermal transfer ink, and synthesized polymeric dispersing agents by two-step reactions. In the first step, we made polyester by polycondensing 1,6-hexanediol and adipic acid. The resulting polymers had carboxylic acid, which was linked with polyamine via an acid-base reaction. We then characterized the polyester-polyamine structure by NMR spectroscopy and Fourier transform infrared spectroscopy (FT-IR). We also determined the basic characterizations such as total acid numbers (TAN) (5.0-67.5 mgKOH/g), hydroxyl values (27.1-67.5 mgKOH/g), and molar masses ($M_n=1.6-8.4kg\;mol^{-1}$) for the polyester and total base numbers (TBN) (15.3-57.1 mgKOH/g), hydroxyl values (33.0-79.8 mgKOH/g), and nitrogen contents (1.02-3.48%) for the polyester-polyamine polymers. We thus prepared thermal transfer ink using carbon blacks and the polyester-polyamine dispersing agents, and evaluated the resulting mixtures for printability, adhesive force, storage stability, ink appearance, ink gloss, and processability. These mixtures showed significant dispersibility for carbon black in the ink. Thus, we concluded that the dispersibility of the polymeric materials depended on the polyamine structure and the hydrophilicity-hydrophobicity distribution of the polymeric dispersants.

Study on Mechanical Properties Modification of Styrene Butadiene Rubber Composites Filling with Graphene and Molybdenum Disulfide

  • Xu, Li Xiang;Sohn, Mi Hyun;Kim, Yu Soo;Jeong, Ye Rin;Cho, Ur Ryong
    • 반도체디스플레이기술학회지
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    • 제18권3호
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    • pp.52-59
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    • 2019
  • Styrene-butadiene rubber (SBR) composites, incorporated with graphene, molybdenum disulfide and their hybrid in different filling ratio, were fabricated by a two roll-mill. The dispersion states of all the samples' matrix were employed by carbon black dispersion tester. The curing properties of the pre-vulcanized rubber composites were investigated, after molding by heating press machine, the tensile strength, storage modulus, friction coefficient, the swelling property had also been tested according to ASTM. The composite G1M10 (filling with 1 phr graphene and 10 phr molybdenum) showed the best mechanical properties and viscoelastic properties in this research with a better filler dispersion state and more compact matrix structure.

Fabrication of nickel nanoparticles-embedded carbon particles by solution plasma in waste vegetable oil

  • Pansuwan, Gun;Phuksawattanachai, Surayouth;Kerdthip, Kraiphum;Sungworawongpana, Nathas;Nounjeen, Sarun;Anantachaisilp, Suranan;Kang, Jun;Panomsuwan, Gasidit;Ueno, Tomonaga;Saito, Nagahiro;Pootawang, Panuphong
    • Journal of Advanced Marine Engineering and Technology
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    • 제40권10호
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    • pp.894-898
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    • 2016
  • Solution plasma is a unique method which provides a direct discharge in solutions. It is one of the promising techniques for various applications including the synthesis of metallic/non-metallic nanomaterials, decomposition of organic compounds, and the removal of microorganism. In the context of nanomaterial syntheses, solution plasma has been utilized to produce carbon nanoparticles and metallic-carbon nanoparticle systems. The main purpose of this study was to synthesize nickel nanoparticles embedded in a matrix of carbon particles by solution plasma in one-step using waste vegetable oil as the carbon source. The experimental setup was done by simply connecting a bipolar pulsed power generator to nickel electrodes, which were submerged in the waste vegetable oil. Black powders of the nickel nanoparticles-embedded carbon (NiNPs/Carbon) particles were successfully obtained after discharging for 90 min. The morphology of the synthesized NiNPs/Carbon was investigated by a scanning electron microscope, which revealed a good dispersion of NiNPs in the carbon-particle matrix. The X-ray diffraction of NiNPs/Carbon clearly showed the co-existence of crystalline Ni nanostructures and amorphous carbon. The crystallite size of NiNPs (through the Ni (111) diffraction plane), as calculated by the Scherrer equation was found to be 64 nm. In addition, the catalytic activity of NiNPs/Carbon was evaluated by cyclic voltammetry in an acid solution. It was found that NiNPs/Carbon did not show a significant catalytic activity in the acid solution. Although this work might not be helpful in enhancing the activity of the fuel cell catalysts, it is expected to find application in other processes such as the CO conversion (by oxidation) and cyclization of organic compounds.

수용액에서의 소수성실리카를 이용한 스티렌/부틸메타크릴레이트 입자 및 카본블랙을 함유한 복합체 입자의 합성 (Preparation of Copoly(styrene/butyl methacrylate) Beads and Composite Particles containing Carbon Black with Hydrophobic Silica as a Stabilizer in Aqueous Solution)

  • 정경호;박문수
    • Elastomers and Composites
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    • 제47권1호
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    • pp.43-53
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    • 2012
  • 물을 반응매체로 하고 스티렌과 부틸메타크릴레이트 (BMA)를 단량체로 하여 $65^{\circ}C$에서 $95^{\circ}C$ 사이의 선택된 온도에서 현탁중합을 실시하였다. 소수성 실리카를 안정제로, azobisisobutyronirile (AIBN)을 개시제로 선택하였다. 안정제의 최적 분산은 pH 10에서 이루어졌으며 반응은 pH 7에서 진행하였다. TGA 및 EDS 측정으로 사용한 실리카의 90%는 안정제로 10%는 입자 내로 유입되는 것으로 분석되었다. 안정제의 농도가 증가할수록 평균입경은 감소하였다. 분자량은 안정제의 농도가 1.67 wt%에 이르며 증가하였다. 개시제의 농도 및/혹은 반응온도의 상승에 따라 반응속도는 증가하였으나 분자량은 감소하였다. 입자의 입경은 개시제의 농도 및 반응온도에 거의 무관하였다. BMA의 비가 증가하면서 유리전이온도는 감소하였으며 불규칙한 형상의 입자가 증가하였다. 카본블랙을 함유하는 스티렌/BMA의 중합반응은 반응완료에 보다 많은 시간이 소요되었다. 소수성 실리카를 안정제로 하는 현탁중합반응을 이용하여 카본블랙을 함유하는 평균입경이 $1-30{\mu}m$의 구형 폴리(스티렌-BMA) 공중합체 복합체 입자를 합성할 수 있다는 사실을 확인하였다.

Carbon Black 표면에의 아크릴레이트 및 메타크릴레이트의 그라프트 중합에 관한 연구 (Study on Graft Polymerization of Acrylate and Methacrylate Monomers onto the Carbon Black Surface)

  • 구형서;장병권;김용무;최규석
    • 공업화학
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    • 제5권3호
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    • pp.395-405
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    • 1994
  • Carbon black(이하 CB로 약함) 표면에 존재하는 각종 작용기(-OH, OC,<-COOH)를 n-butyl lithium을 반응활성화제로 활성화시킨 후 아크릴레이트 및 메타크릴레이르 단량체들을 음이온 그라프트 중합하여 CB-그라프트 생성물을 얻었다. 이 CB-그라프트 생성물을 비용매를 이용한 침전법과 원심분리기를 사용하여 호모폴리머를 분리시켜 반응시간과 온도에 따른 그라프트 효율 등을 구한 결과, CB-polyacrylates의 경우 그라프트율이 20~30% 정도로 낮았지만 CB-polymethacrylate의 경우 150~200% 정도의 매우 높은 그라프트율의 CB- grafted polymer를 얻을 수 있었다. 또한, 각 반응온도에서 CB와 단량체들의 음이온 중합은 대체로 1~2시간 정도에서 평형상태를 이루었으며, 온도가 높아짐에 따라 전환율과 그라프트율은 약간의 증가를 보였다. 콜로이드 분산성 시험을 한 결과 열건조 전에는 각 호모폴리머의 양용매 중에서 매우 안정한 분산성을 나타냈으며, 열건조 후에도 CB-polymethacrylate의 경우에는 대부분의 polymethacrylate 양용매에 대해 매우 양호한 안정성을 보였다. CB 표면에서의 그라프트 중합체의 확인은 적외선 스펙트럼에 의해 행하였다. Four-probe 방법에 의한 CB-grafted polymer의 저항값 측정에서는 그라프트율이 높을수록 저항값이 증가함을 알 수 있었다.

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전기적-미세역학 시험법과 음향 방출을 이용한 탄소 나노튜브와 나노섬유 강화 에폭시 복합재료의 비파괴 손상 감지능 (Nondestructive Damage Sensitivity of Carbon Nanotube and Nanofiber/Epoxy Composites using Electro- Micromechanical Technique and Acoustic Emission)

  • 김대식;박종만;김태욱
    • 폴리머
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    • 제28권4호
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    • pp.285-290
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    • 2004
  • 전기적-미세역학 시험법을 이용하여 탄소 나노튜브와 탄소 나노섬유로 강화된 에폭시 복합재료의 비파괴 손상 감지능에 대해 고찰하였다. 카본블랙은 탄소 나노튜브 및 탄소 나노섬유와 비교하기 위해 사용하였다. 두 기지 복합재료 시험에서 탄소 섬유의 파단은 전기저항 변화 측정과 함께 음향방출을 이용하여 동시에 감지하였고 탄소나노복합재료 내부에 함침된 탄소 섬유에 대한 응력 감지는 반복 하중 하에서 전기적-pullout 시험법을 이용하여 수행하였다. 같은 부피 함량에서 섬유파단, 기지재료 변형 및 응력에 대한 감지능은 탄소 나노튜브/에폭시 복합재료에서 가장 높았으며, 카본블랙의 경우가 가장 낮았다. 전기적물성 및 손상 감지능은 탄소나노복합재료의 형상학적인 관찰 결과와 상호 비교하였다. 본 연구에서 탄소 나노재료의 균일한 분산은 손상 감지능을 높이기 위한 가장 중요한 요인으로 고려되며, 탄소 나노복합재료에 대한 손상감지는 전기저항측정과 음향 방출을 이용하여 비파괴적으로 평가할 수 있었다.

N2 plasma treatment of pigments with minute particle sizes to improve their dispersion properties in deionized water

  • Zhang, Jingjing;Park, Yeong Min;Tan, Xing Yan;Bae, Mun Ki;Kim, Dong Jun;Jang, Tae Hwan;Kim, Min Su;Lee, Seung Whan;Kim, Tae Gyu
    • Journal of Ceramic Processing Research
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    • 제20권6호
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    • pp.589-596
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    • 2019
  • Pigments with minute particle sizes, such as carbon black (CB) and pigment red 48:2 (P.R.48:2), are the most important types of pigment and have been widely used in many industrial applications. However, minute particles have large surface areas, high oil absorption and low surface energy. They therefore tend to be repellent to the vehicle and lose stability, resulting in significant increases in viscosity or reaggregation in the vehicle. Therefore, finding the best way to improve the dispersion properties of minute particle size pigments presents a major technical challenge. In this study, minute particle types of CB and P.R.48:2 were treated with nitrogen gas plasma generated via radio frequency-plasma enhanced chemical vapor deposition (RF-PECVD) to increase the dispersion properties of minute particles in deionized (DI) water. The morphologies and particle sizes of untreated and plasma treated particles were evaluated using scanning electron microscopy (SEM) and atomic force microscopy (AFM). The average distributions of particle size were measured using a laser particle sizer. Fourier transform infrared spectroscopy was carried out on the samples to identify changes in molecular interactions during plasma processing. The results of our analysis indicate that N2 plasma treatment is an effective method for improving the dispersibility of minute particles of pigment in DI water.