• Title/Summary/Keyword: burnability index

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Utilization of Scheelite Mine Tailing as Raw Material of Ordinary Portland Cement (보통포틀랜드시멘트 원료로서 회중석 광미의 활용)

  • 김형석;정수복;김완태;안지환;채영배
    • Resources Recycling
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    • v.13 no.3
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    • pp.19-26
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    • 2004
  • In order to use the mine tailing which was generated in the flotation process of scheelite ore into the raw material of ordinary portland cement, the characteristics of the prepared cement clinker was investigated. Scheelite mine tailing is composed of 68.8% of $SiO_2$, 8.6% of $Al_2$$O_3$, 10.8% of $Fe_2$$O_3$, 5.0% of CaO, respectively. It exists as $\alpha$-quartz, muscovite, clinochlore and has 8.0% of 88 $\mu\textrm{m}$ residue. When LSF, SM, and IM of the raw materials (such as limestone, convertor slag, fly ash, and mine tailing) are 91.0, 2.60, and 1.60, respectively, the burnability index of the raw materials is 50.7, the crystal size of $C_3$S and $\beta$-C$_2$S in the prepared clinker is 15∼35$\mu\textrm{m}$, and about 3.8% of scheelite mine tailing can be used as raw material.

Clinkering of Sewage Sludge Ash as Cement Raw Material (시멘트 원료로서 하수슬러지 소각재의 클링커링 반응 특성)

  • Ahn, Ji-Whan;You, Kwang-Suk;Cheon, Sung-Min;Han, Ki-Suk;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.41 no.4
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    • pp.323-327
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    • 2004
  • This study has been carried out to use the municipal solid waste sewage sludge ash generated at sewage disposal field as the raw materials of Ordinary Portland Cement (OPC). Limestone, shale, converter slag, and fly ash were used as the main raw materials. After the raw materials were mixed, these were fired at 1,300, 1,350, 1,400, 1,450, and 1,500$^{\circ}C$ for 1 h and cooled rapidly in air. The properties of clinker synthesized were examined with XRD, SEM, and burnability index by polysius method.

Effects and Behaviors of Heavy Metals(Cd, Cr, Cu, Pb) in Cement Clinker Reaction (시멘트 클린커 반응에서 중금속(Cd, Cr, Cu, Pb)의 거동과 영향)

  • Hong, Seong-Su;Lee, Taeck-Hong;Lim, Gye-Gyu;Oh, Hea-Kab;Lee, Bong-Han
    • Applied Chemistry for Engineering
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    • v.10 no.5
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    • pp.696-700
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    • 1999
  • The effects and behaviors of heavy metals incoming from industrial by-products were investigated in cement clinker reaction. The raw meal containing 500 ppm of heavy metal ion such as Cu, Cd, Cr, and Pb was calcined at $1450^{\circ}C$ for 30 minutes. Burnability index, fixation concentration of heavy metals in clinker, and apportionment ratio were analyzed. Pb had a minimum fixation concentration of under 5% and Cr had a maximum over 85%. The burnability of Cr containing clinker was lower than that of others as the result of higher value of 3.41% of free lime after calcination at $1450^{\circ}C$. Cu, Cd, and Pb had not any significant effects on the clinker reactitivity. The volatility of heavy metals produced lots of macropores and micropores in clinker and minerals. Cd and Cr were the major apportionments in alite and belite and Cu in interstitial phase. Pb was existed under the detection limit of EDAX analysis due to its higher volatility.

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A Study on the Behavior of Heavy Metal Ions and Hydration of Clinker Utilizing Municipal Solid Waste Incineration Ash (생활폐기물 소각재를 이용하여 합성한 클링커의 중금속 및 수화반응 거동에 관한 연구)

  • Ahn Ji Whan;Han Gi Chun;Han Ki Suk
    • Resources Recycling
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    • v.13 no.4
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    • pp.3-10
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    • 2004
  • The intension of this study is to produce ordinary portland cement using ash, both bottom ash and fly ash, obtained from municipal solid waste incineration ash (MSWI). We used limestone, waste molding sand, shale, slag from converting furnaces and fly ash as main raw materials and mixed them, setting the lime saturation factor (LSF) within 91.0, the silica modulus (SM) within 2.40, and iron modulus (IM) within 1.80. We conducted tests adding bottom ash alone 1, 2 and 3% by weight, respectively, and a mixture of bottom ash 0.9% and fly ash 0.1 % by weight. The result of analysis on clinker shows that the more ash is added, the lower the burnability index (B.I.) falls, lowering the mineral evolution of calcium silicate accordingly. From the measurement of compressive strength we have learned that the more ash is used, the lower the strength becomes.

Manufacture of Ordinary Portland Cement Clinker Using Cement Paste of the Waste Concrete (폐콘크리트로부터 회수된 시멘트 페이스트 미분말의 시멘트 원료화 연구)

  • Ahn, Ji-Whan;Kim, Hyung-Seok;Cho, Jin-,Sang;Han, Gi-Chun;Han, Ki-Suk;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.40 no.8
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    • pp.804-810
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    • 2003
  • The fine powder produced by heating and grinding of the waste concrete in the waste construction was investigated whether utilize as substitution raw material of SiO$_2$, CaO, and Al$_2$O$_3$ source for OPC clinker manufacture is possible or not. In order to synthesize OPC clinker, limestone, shale, converter slag and fly ash were used as main raw materials, and modulus was fixed LSF 91.0, SM 2.60, IM 1.60. The synthesized clinkers were characterized. The Main products of synthesized clinker were C$_3$S, ${\beta}$-C$_2$S, C$_3$A, C$_4$AF as OPC clinker at 1,43$^{\circ}C$. As a result of TG-DTA and burnability index(B.U) analysis of each raw mixtures, the formation temperature of clinker phases was similar and B.I was showed easy burning as 48.6∼51.4.

Effect of Low-grade Limestone on Raw Mill Grinding and Cement Clinker Sintering (저품위 석회석이 원료밀의 분쇄성과 시멘트 클링커 소성성에 미치는 영향)

  • Yoo, Dong-Woo;Park, Tae-Gyun;Choi, Sang-Min;Lee, Chang-Hyun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.1
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    • pp.20-25
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    • 2021
  • The cement clinker, the main raw material of cement, is manufactured using limestone as the main material. Depending on the quality of limestone, the use of subsidiary materials changes, and has a great influence on the production of cement clinkers. In this study, the effect of CaO content of limestone, a cement clinker material, on Raw Mill grinding and sintering of cement clinker was investigated. The grinding time of the union materials changed in the content of limestone CaO was measured to identify the grinding properties. The raw material combination was cleaned within a range of 1,350-1,500℃. The sintering performance of cement clinker by Burnability index calculation was identified. The lower the grade of limestone, the lower the grinding quality of the raw material combination. The lower the CaO content of limestone, the greater the variation in F-CaO for sintering temperature. The lower the class of limestone, the higher B. I. value was calculated, indicating the lower cement clinker sintering. In addition, the mineral analysis results of cement clinker showed that if the F-CaO value was low due to the increase in sintering temperature, the Belite content decreased and the Alite content increased. In the case of Alite, the ratio of R-type decreased and that of M-type increased as the content of limestone CaO increased.