• Title/Summary/Keyword: bulging effect

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A Study on Al Hot Forming Using Air Bulging (Air Bulging을 이용한 열간 알루미늄 성형에 관한 연구)

  • Park, D.H.;Kim, T.J.
    • Transactions of Materials Processing
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    • v.24 no.1
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    • pp.20-27
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    • 2015
  • Hot tensile tests were conducted at different temperatures ranging from $20^{\circ}C$ to $550^{\circ}C$ to evaluate the mechanical properties of Al5052 seamless tubes. Such tubes can provide the technological foundation for complex forming using hot air bulging. Hot air bulging is one of the recently developed hydroforming techniques and it has some limitations in terms of cycle times. The benefits of hot air bulging are weight and cost savings through part consolidation and reduced post-forming processes such as welding and piercing. In order to extend the forming limits of Al lightweight material hot air bulging was investigated. A heated tube was placed in a heated die and sealed at the ends by sealing cylinders. The heated tube was subsequently expanded against the die cavity wall by internal pressure using air medium. The results of the current study show that axial feeding speed and air pressure have an effect on the formability of Al tubes during air bulging at elevated temperatures.

Visualization of bulging development of geosynthetic-encased stone column

  • Zhou, Yang;Kong, Gangqiang;Peng, Huaifeng;Li, Chunhong;Qin, Hongyu
    • Geomechanics and Engineering
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    • v.18 no.3
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    • pp.329-337
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    • 2019
  • This paper presents an experimental investigation about visualization of bulging development of geosynthetic-encased stone column (GESC) based on the digital image correlation (DIC) technique and transparent soil. Visual model tests on GESC and ordinary stone column (OSC) were carried out. In order to delete the warping effect resulting from transparent soil and experiment setup, a modification for experiment results was performed. The bulging development process of the GESC and the displacement field of the surrounding soil were measured. By comparing with the existing experimental and theoretical results, it demonstrates that the model test system developed for studying the continuous bulging development of GESC is suitable. The current test results show that the bulging depth of GESC ranges from 1.05 to 1.40 times the diameter of GESC. The influence depth of GESC bulging on surrounding soil displacement is 0~3 the times diameter of GESC.

Three-dimensional Analysis for Solidification and Bulging of Continuously Cast (연속 주조의 응고와 벌징에 관한 3차원 해석)

  • Kim Y. D.;Cho J. R.;Lee B. Y.;Ha M. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.174-177
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    • 2000
  • In this paper, The bulging behavior of the solidified shell in continuously cast slabs have been numerically analyzed using three-dimensional elasto-plastic and creep finite element method Three-dimensional model has been applied in order to investigate the effect of the narrow face shell on restraining the bulging deflection. Solidification analysis are carried out by two-dimensional finite difference method. In this way, strains occurring at the solidification front near the narrow face of the slab, as well as those occurring in the board face have been computed. The adequacy of the model has been checked against the experimental results. In addition, the effect of the slab width and casting speed on the bulging are discussed.

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Development of Bulging Process for Regenerative Cooling Nozzle of Liquid Rocket Thrust Chamber (액체로켓 연소기 재생냉각형 노즐의 벌징 공정 개발)

  • Ryu, Chul-Sung;Choi, Hwan-Suk
    • Aerospace Engineering and Technology
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    • v.7 no.2
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    • pp.103-109
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    • 2008
  • A study has been conducted on the bulging process of regenerative cooling nozzle which is essential for the manufacturing of liquid rocket thrust chamber. Tension tests have been performed for the material to be used for the development of the bulging process and mechanical properties are obtained by the test. Two or three bulging tools were required to complete the bulging process. The necking of the material was a major failure encountered in the bulging process and a research has revealed that grain size of the material has considerable effect on its occurrence. The presently developed bulging process with a controlled grain size material has been successfully applied to the manufacturing of subscale and 30-tonf full scale regeneratively cooled nozzle while demonstrating the applicability and usefulness of the presently developed bulging process.

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Study on Al Hot Forming using Air Bulging (Air Bulging을 이용한 열간 알루미늄 성형에 관한 연구)

  • Park, D.H.;Kang, S.S.;Kim, B.N.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.145-147
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    • 2009
  • The benefits of hydroforming technology are known as weight and cost savings through part consolidation and reduced post-forming processes such as welding and piercing. Hydroforming technology has some weaknesses in terms of process cycle times. But, as the hydraulic system and process designs are continuously developed, the cycle time is also reduced to acceptable and competitive levels. Hot air bulging is one of recently developed hydroforming techniques. Hot air bulging in order to further extend the forming degrees of Al lightweight material is investigated. A heated tube is placed in a heated die and sealed at the ends by sealing cylinders. The tube is subsequently expanded against the die cavity wall by internal pressure provided by air medium. The result of this study shows that axial feeding speed and air pressure have an effect on formability of Al air bulging at elevated temperature.

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Bulging Process of Liquid Rocket Combustion Chamber Nozzle (액체로켓 연소기 노즐의 벌징 공정)

  • Ryu, Chul-Sung;Choi, Hwan-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.3
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    • pp.271-278
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    • 2008
  • A study has been conducted on the bulging process of liquid rocket engine nozzle which is essential to the manufacturing regenerative cooling combustion chamber. Mechanical properties of the material used for the bulging were experimentally obtained by tension tests. Deformation of the bulged nozzle was confirmed by a structural analysis. The developed bulging process and the deformation analysis result were confirmed by manufacturing of the bulged nozzle specimens and the bulging test. There has been a bulging failure among 7 bulged specimens due to the necking of the material. The cause of necking was investigated by comparing microstructure of the material. The investigation has revealed grain size of the material has considerable effect on the occurrence of the necking.

Mold Level Stabilization of Continuous Steel Casting Systems Using a Variable Disturbance Observer (가변외란관측기를 이용한 연주시스템의 몰드 레벨 안정화)

  • Sohn, Myung-Gong;Son, Cheon-Don;Kim, Goo-Hwa;Lee, Duk-Man;Kwon, Sung-Ha;Jeung, Eun-Tae
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.2
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    • pp.105-110
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    • 2008
  • This paper presents a control method to maintain stable mold level for unsteady bulging in high speed casting. The stabilizing mold level is an important factor to get high quality products. But, for various reasons, there are several disturbance factors which make mold level unstable. Bulging is one of disturbance factors and considered for the current stage of study. We design a disturbance observer to attenuate the effect of bulging which is periodic mold level disturbance. Since the period of bulging varies with the casting speed, the parameters of disturbance observer are changed by the casting speed. Simulation is illustrated to demonstrate stable performance of the proposed method in comparison with a previous method in a variable operating frequency.

Biomechanical Behaviors of Disc Degeneration on Bending Loads (굽힘하중에 대한 퇴행성 추간판의 생체역학적 특성 분석)

  • Lee, Hyun-Ok;Lee, Sung-Jae;Shin, Jung-Woog
    • The Journal of Korean Physical Therapy
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    • v.13 no.1
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    • pp.1-18
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    • 2001
  • Aging has been recognized as the primary cause of disc degeneration. A biomechanical characteristics of disc degeneration has been demonstrated that intradiscal pressure is reduced. With the increasing population of elderly people, disc degeneration and associated problems of nerve entrapment are becoming more prevalent. Presently, research on reduced intradiscal pressure associated with degeneration is insufficient. In this study. we used the Finite Element Method (FEM) of computerized simulations to investigate the effects of variation in intradiscal pressure on mechanical behaviours of L4-5 intervertebral disc degeneration. Degeneration was classified using four grades based on initial intradiscal pressure; Normal (135 kPa), mild(107 kPa), moderate (47 kPa) and severe (15 kPa). The predicted results f3r bending loads were as follows; 1 . Range of motion increased progressively with severity of degeneration with flexion and lateral bending moments, but decreased with extension moments. 2. Discal bulging of posterolateral aspect was larger in lateral bending and extension moment. But bulging was increased with severity of degeneration in lateral bending and torsion(same side).3. The rate of increasing intradiscal pressure was decreased in all bending motions with severity of degeneration. In conclusion, lateral bending and extension moment yield greatest bulging in severe degeneration. In torsion, although bending load produces disc bulging, disc bulging was associated more strongly with severity of degeneration than increasing torsional moments. Clinical Implications: Discal bulging may produce nerve root impingement and irritation. The effect of loading and posture on the varying degrees of disc degeneration has important implications especially in the elderly. In the presence of disc degeneration, avoidance of end range postures, especially extension and lateral bending may help reduce discal bulging and in turn, nerve entrapment.

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Bulging of Reinforced Retaining Walls (보강토옹벽의 배부름에 관한 실험적 연구)

  • Ju, Jae-Woo;Park, Jong-Beom;Na, Hyun-Ho
    • Journal of the Korean Geosynthetics Society
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    • v.10 no.2
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    • pp.45-53
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    • 2011
  • Recently reinforced retaining walls secure their position as a stabilized method of construction replacing concrete retaining walls gradually. However, in the event of using extensible reinforcement, a bulging phenomenon can be happened in the front of reinforced retaining walls. Bulging of reinforced retaining walls means a phenomenon that, in the height of an arbitrary block, the upper part and the lower part of the block don't secure a relative position in design. Therefore, it is judged that it has the necessity to be examined in design since reinforcement needs metamorphosis to some degree to display tensile force. Therefore, the study examined about how extensibility of reinforcement had an effect on movement of reinforced retaining walls through a small-scale model test with aluminum rods. The study used Changhoji(traditional korean paper made from mulberry bark) as inextensible reinforcement and membrane as extensible reinforcement. As the result of the test, rigidity of reinforcement had a lot of effects on displacement of reinforced retaining walls and generally occurrence point of the maximum horizontal displacement had a tendency transferring to the upper part of walls according to rigidity of reinforcement was increased.

A Study on the Estimation of Ultimate Bearing Capacity of Granular Group Piles (조립토 군말뚝의 극한지지력 평가에 관한 연구)

  • 김홍택;강인규
    • Geotechnical Engineering
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    • v.14 no.5
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    • pp.143-162
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    • 1998
  • In the present study, a procedure to predict the depth from the ground surface to the center of bulging failure zone in each of the square granular group piles under a rigid mat foundation is proposed. This analytical procedure is established on the basis of the conical modeling of bulging failure shape and the replacement ratio of soft foundation soils. considering the effect of a share of procedure to estimate the ultimate cylindrical pressure in the area reinforced with granular piles and the ultimate bearing capacity of each of granular piles in group. This analytical procedure is also established on the basis of the pre-determined depth to the zone of bulging failure and an iterative solution technique. Finally the analytical procedures proposed in this study are verified by analyzing the results of 3D finite element analyses, and the predictions of ultimate bearing capacity of granular piles are compared with the results obtained from the tests, empirical equation and 3D finite element analyses.

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