• Title/Summary/Keyword: bubbling fluidized bed

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Slug Characteristics in a Bubbling Fluidized Bed Reactor for Polymerization Reaction (기포유동층 고분자 중합 반응기에서의 슬러그 특성)

  • Go, Eun Sol;Kang, Seo Yeong;Seo, Su Been;Kim, Hyung Woo;Lee, See Hoon
    • Korean Chemical Engineering Research
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    • v.58 no.4
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    • pp.651-657
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    • 2020
  • Fluidization processes in which solid particles vividly move like gas or liquid have been widely used in various industrial sectors, such as thermochemical energy conversion and polymerization processes for general purpose polymer resins. One of the general purpose polymer resins, LLDPE(Linear low-density polyethylene) resins have been produced in bubbling fluidized bed processes in the world. In a bubbling fluidization polymerization reactors, LLDPE particles with relatively larger particle size and low density are fluidized by hydrogen gas for polymerization reaction. Though LLDPE polymerization reactors are one of bubbling fluidization processes, slugs that have negative impact for reaction exist or occur in these processes. Therefore, the fluidization state of LLDPE particles was investigated in a simulation model similar to a pilot-scale polymerization reactor (0.38 m l.D., 4.4 m High). In particular, the effect of gas velocity (0.45-1.2 m/s), solid density (900-199 kg/㎥), solid sphericity (0.5-1.0), and average particle size (120-1230 ㎛), on bed height and fluidization state were measured by using a CPFD(Computational particle-fluid dynamics) method. With CPFD analysis, the occurrence of a flat slug was visualized. Also, the change in particle properties, such as particle density, sphericity, and size, could reduce the occurrence of slug and bed expansion.

A Study on the Scale-Up of Fluidized Bed Combustors for Low-Calorific Value Wastes (저발열량 폐기물 소각용 유동층 소각로의 Scale-Up에 관한 연구)

  • Park, S.H.;Kim, J.E.;Park, B.S.
    • Journal of the Korean Society of Combustion
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    • v.1 no.1
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    • pp.1-10
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    • 1996
  • An effective scale-up methodology of fluidized bed incinerators for low calorific value industrial wastes such as paper sludge and sewage sludge has been developed based on the similarity rules. Conventional scale-up theories are briefly reviewed and a new simple theory defining the diffusion Fourier number is established taking account of the lateral mixing of fuels in the fluidized bed. From the design and the operating conditions of the pilot FBC plant at Inchon, important design data for the full-scale incinerators are calculated and discussed.

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Development of 3MWth Circulating Fluidized Bed Biomass Gasifier (3MWth급 순환유동층 바이오매스 가스화공정 개발)

  • Lee, Jeungwoo;Song, Jaehun;Lee, Dongyoon;Choi, Youngtai;Yang, Won;Lee, Uendo
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.231-233
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    • 2012
  • Circulating Fluidized Bed (CFB) is a technically and economically proven technology for boiler systems and large CFB coal boilers are making inroads into the domestic power boiler market. For biomass gasification, it is also considered as a very promising technology for commercial. Due to the lack of experiences of a large scale CFB gasifier, however, any large scale CFB gasifiers are hard to in Korea in spite of fast-growing demand of domestic market. In this study, a 3 $MW_{th}$ CFB gasifier was developed for biomass gasification. The CFB gasifier consists of interconnected fast and bubbling fluidized bed reactors including unique features for in-situ tar removal. Various numerical and experimental approaches will be presented such as basic modeling works, investigation of hydrodynamics with a cold model, computational particle fluid dynamics and experiments in the 3 MWth gasifier.

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A Study on Combustion Characteristics of Refuse Derived Fuel(RDF) in Various Incinerators (연소방식별 폐기물 고형연료(RDF)의 연소특성 연구)

  • Kim Woo-Hyun
    • Resources Recycling
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    • v.15 no.1 s.69
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    • pp.46-57
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    • 2006
  • For the development of combustion technology of RDF(refuse derived fuel), combustion characteristics are examined in bubbling fluidized bed, circulating fluidized bed, continuos combustor and batch type combustor. The characteristics of combustion and exhaust gas has been compared and analyzed in many type of combustion facilities, which has been utilized as basic data for the advanced research of specified RDF combustion facility. Stable combustion has been observed in bubbling and circulating fluidized bed from controled operating condition like the proper feeding rate and superficial gas velocity. In circulating fluidized bed, concentration of NOx has been increased with the operating condition by the fuel-NO and oxygen reaction and $SO_2$ can be considered not to be produced in RDF fluidized bed from very low concentration in flue gas. HCl concentration is 36.4 ppm as average value and lower than standard emission value, but the counter plan is needed. Shaped RDF and fluff RDF have been compared in continuos combustor and batch type combustor and shaped RDF shows benefit for the stable heat recovery and gas emission shows similar value and characteristics.

Reduction Characteristics of Oxygen Carriers in a Pressurized Bubbling Fluidized Bed (가압 기포유동층에서 산소전달입자들의 환원반응특성)

  • YOON, JOO-YOUNG;BAE, DAL-HEE;BAEK, JEOM-IN;RYU, HO-JUNG
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.5
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    • pp.589-596
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    • 2016
  • Effects of pressure, temperature, gas velocity, and fuel flow rate on reduction of three oxygen carriers, SDN70, OC-1, OC-2, were measured and investigated in a pressurized bubbling fluidized bed reactor. Among three oxygen carriers OC-2 was selected as the best oxygen carrier in view of fuel conversion and $CO_2$ selectivity. However, all oxygen carriers showed good reactivity even at high pressure conditions. SDN70 particle showed maximum reactivity at $900^{\circ}C$ and low reactivity at $950^{\circ}C$. However, reactivity decay of OC-1 and OC-2 particles at high temperature condition was negligible. The fuel conversion and the $CO_2$ selectivity slightly decreased as the gas velocity increased, whereas they are slightly increased as the fuel concentration increased.

Particle Attrition Characteristics in a Bubbling Fluidized Bed Under High Temperature and High Pressure Conditions (고온 고압 조건하의 기포유동층 반응기에서의 입자 마모특성)

  • Moon, Jong-Ho;Lee, Dong-Ho;Ryu, Ho-Jung;Park, Young Cheol;Lee, Jong-Seop;Min, Byoung-Moo;Jin, Gyoung Tae
    • Clean Technology
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    • v.20 no.4
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    • pp.359-366
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    • 2014
  • Attrition characteristics of PKM1-SU particles, $CO_2$ absorbents for pre-combustion $CO_2$ capture process, and FCC particles, catalytic particles for hydro cracking of crude oil, were investigated at high temperature and high pressure conditions. Particle attrition tests were executed at various kinds of temperature ($0-400^{\circ}C$) and pressure (0-20 bar) conditions in a cylinder type bubbling fluidized bed with 15.1 cm diameter, 120 cm height and 1 mm orifice-sparger tube. Attrited particles before and after tests were analyzed by BET, optical microscopy, and particle size analyzer. Effects of bed material height (solid inventory) and steam injection were also verified by using ASTM D5757-95, conventional attrition test method.

Biomass Combustion Performance and Ash Characteristics (바이오매스의 연소 성능과 회재 특성)

  • Moon, Jihong;Kim, Kwangsoo;Jeong, Jaeyong;Park, Minsun;Park, Uenhyae;Yoon, Jeongjun;Hwang, Jungho;Lee, Uendo
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.227-229
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    • 2012
  • Diversification of combustion fuel is the demands of the times and biomass is the most attractive option since it can contribute to the prevention of global warming at the same time. Due to the national renewable obligation, generally called Renewable Portfolio Standard (RPS), many power companies are considering direct combustion of biomass or co-firing with coal. In order to use biomass as a fuel, informations of its combustion characteristics and ash related problems should be investigated. In this study, combustion performance of biomass was assessed in a bubbling fluidized bed combustor, and ash characteristics of various biomass fuels were studied with standard test method.

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Catalytic Fast Pyrolysis of Tulip Tree (Liriodendron) for Upgrading Bio-oil in a Bubbling Fluidized Bed Reactor

  • Ly, Hoang Vu;Kim, Jinsoo;Kim, Seung-Soo;Woo, Hee Chul;Choi, Suk Soon
    • Clean Technology
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    • v.26 no.1
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    • pp.79-87
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    • 2020
  • The bio-oil produced from the fast pyrolysis of lignocellulosic biomass contains a high amount of oxygenates, causing variation in the properties of bio-oil, such as instability, high acidity, and low heating value, reducing the quality of the bio-oil. Consequently, an upgrading process should be recommended ensuring that these bio-oils are widely used as fuel sources. Catalytic fast pyrolysis has attracted a great deal of attention as a promising method for producing upgraded bio-oil from biomass feedstock. In this study, the fast pyrolysis of tulip tree was performed in a bubbling fluidized-bed reactor under different reaction temperatures, with and without catalysts, to investigate the effects of pyrolysis temperature and catalysts on product yield and bio-oil quality. The system used silica sand, ferric oxides (Fe2O3 and Fe3O4), and H-ZSM-5 as the fluidized-bed material and nitrogen as the fluidizing medium. The liquid yield reached the highest value of 49.96 wt% at 450 ℃, using Fe2O3 catalyst, compared to 48.45 wt% for H-ZSM-5, 47.57 wt% for Fe3O4 and 49.03 wt% with sand. Catalysts rejected oxygen mostly as water and produced a lower amount of CO and CO2, but a higher amount of H2 and hydrocarbon gases. The catalytic fast pyrolysis showed a high ratio of H2/CO than sand as a bed material.

Analysis on the fuel concentration distribution in a fluidized bed for the scale-up of a FBC (유동층 연소로의 스케일-업을 위한 유동층 내 연료농도분포 해석)

  • Lee, Dong-U;Park, Seung-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.6
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    • pp.747-757
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    • 1997
  • A numerical investigation of the fuel concentration field in a fluidized bed has been carried out for the scale-up of a fluidized bed combustor (FBC). A two-dimensional transient model is developed using the two-phase fluidization, a simple chemical reaction, and lateral solid mixing theories. The uniformity of fuel concentration distributions is controlled by the location and the number of fuel feeders, fluidizing velocities and the bed-heights. While larger bubbles owing to greater fluidizing velocities enhance the fuel-dispersion in the bed, they have adverse effects on fuel combustion and thus result in the increase of fuel concentration, since a greater bubble means a larger bypass which reduces gas-exchange rates between bubble and emulsion phases. Average or maximum values of the bed fuel concentration are utilized as criteria for the scale-up from a pilot/lab-scale to a commercial-size bed.

Solid Circulation Characteristics in a 3 kW Chemical-looping Combustor (3 kW급 매체순환식 가스연소기의 고체순환특성)

  • Ryu, Ho-Jung;Park, Jaehyeon;Kim, Hong-Ki;Park, Moon-Hee
    • Korean Chemical Engineering Research
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    • v.46 no.6
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    • pp.1057-1062
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    • 2008
  • To overcome disadvantages of conventional two interconnected fluidized beds system, a novel two-interconnected fluidized bed process has been adopted to 3kW chemical-looping combustor. This system has two bubbling beds, solid injection nozzles, solid conveying lines, and downcomers. In this study, effects of operating variables such as gas velocity through the solid injection nozzle, fluidizing velocity, solid height, geometry of solid intake hole, bed temperature on solid circulation rate have been investigated in a 3kW chemical-looping combustor. The solid circulation rate increased as the solid height and the opening area of solid intake holes increased. The effect of the fluidizing velocity and the bed temperature were negligible. Moreover, long-term operation of continuous solid circulation up to 50 hours has been performed to check feasibility of stable operation. The pressure drop profiles in the bubbling beds and the downcomers were maintained steadily and solid circulation was smooth and stable.