• 제목/요약/키워드: brazing filler metals

검색결과 36건 처리시간 0.019초

일방향응고 니켈기 초내열합금 GTD111에서 천이 액상확산 접합용 삽입금속의 개발에 관한 연구 (Development of Insert Metals for the Transient Liquid Phase Bonding in the Directional Solidified Ni Base Super Alloy GTD 111)

  • 이봉근;오인석;김길무;강정윤
    • 대한금속재료학회지
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    • 제47권4호
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    • pp.242-247
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    • 2009
  • On the Transient Liquid Phase Bonding (TLPB) phenomenon with the MBF-50 insert metal at narrow gap (under 100), it takes long time for the bonding and the homogenizing. Typically, isothermal solidification is controlled by the diffusion of depressed element of B and Si. However, the amount of B and Si in the MBF-50 filler metal is large. This is reason of the long bonding time. Also, the MBF-50 filler metal did not contained Al and Ti which are ${\gamma}^{\prime}$ phases former. This is reason of the long homogenizing time. From the bonding phenomenon with the MBF-50 insert metal, we search main factors on the bonding mechanism and select several insert-metals for using the wide-gap TLPB. New insert-metals contained Al and Ti which are ${\gamma}^{\prime}$ phases former and decrease the B then the MBF-50. When the new insert-metal was used on the TLPB, the bonding time was decreased about 1/10 times and homogenizing heat treatment was no needed. In spite of the without homogenizing, the volume fraction of ${\gamma}^{\prime}$ phases in the boned interlayer was equal to homogenizing heat treated specimen which was TLPB with the MBF-50. Finally, the new insert metal named WG1 for the wide-gap TLPB is more efficient then the MBF-50 filler metal without decreasing the bonding characteristic.

오일샌드 플랜트용 초경합금과 스테인레스강의 진공브레이징 특성평가 (Evaluation of Vacuum Brazed WC and Stainless Steel for Oil Sands Plant)

  • 장세훈;조승현;안성우;허중식;김인표;오익현
    • 한국유체기계학회 논문집
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    • 제19권3호
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    • pp.48-52
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    • 2016
  • Microstructure and tensile strength of the vacuum brazed stainless steel(STS304) and WC-8 %Co were investigated. For brazing, the BNi-2, 3(A.W.S standard) were used as filler metals. It was found that metallic compounds of W-Ni were observed at the between WC metrix and brazed layer. Among these filler metals, the BNi-2 showed excellent wettability, but tensile strength was lower than BNi-3. The fracture of the brazed specimens with BNi-2 was occurred at the between WC metrix and brazed layer. The fracture of the brazed specimens with BNi-3 was occurred at the between WC metrix and brazed layer, and between brazed layer and stainless steel.

Ni계 합금으로 브레이징된 Fe-Cr-Al 합금 접합부의 주기산화거동 (Cyclic Oxidation Behavior of Fe-Cr-Al Joint Brazed with Nickel-Base Filler Metal)

  • 문병기;최철진;박원욱
    • 연구논문집
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    • 통권29호
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    • pp.141-149
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    • 1999
  • Brazing of Fe-Cr-Al alloy was carried out at $1200^{\circ}C$ in vacuum furnace using nickel-based filler metals : BNi-5 powder(Ni-Cr-Si-Fe base alloy} and MBF-50 foil (Ni-Cr-Si-B). The effect of boron content on the stability of oxide scale on the brazed joint was investigated by means of cyclic oxidation test performed at $1050^{\circ}C$ and $1200^{\circ}C$. Apparently, the joints brazed with MBF-50 containing boron showed relatively stable oxidation rates compared to boron-free BNi-5 at both temperatures. However, it was considered that the slower weight loss of MBF-50 brazed specimen wasn’t resulted from the low oxidation rate but from the spallation of oxide layer. The oxide layer consisted of thick spinel oxide on the surface and $Al_2 O_3$ internal oxide layer along the interface between mother alloy and braze, the mother alloy was also eroded seriously by the formation of spinel oxides such as $FeCr_2 O_4$ and $NiCr_2 O_4$ on the surface, likely to be induced by the change of oxide forming mechanism due to diffusion of boron from the braze. On the contrary, the joint brazed with BNi-5 showed the good oxidation resistance during the cyclic oxidation test. It seems that the oxidation can be retarded by the formation of stable $Al_2 O_3$ layer at the surface.

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Ni기 삽입금속에 의해 진공 브레이징된 STS303-Cu의 특성평가 (Evaluation of the STS303-Cu vacuum-brazed by Ni-based alloy)

  • 장세훈;홍지민;최세원;강창석;김호성;오익현
    • 한국재료학회지
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    • 제17권6호
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    • pp.293-297
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    • 2007
  • Microstructure and tensile strength of the vacuum brazed stainless steel(STS303) and Cu were investigated. For brazing, the BNi-2, 3, 4, 6 and 7 (A.W.S standard) were used as filler metals. The Oxides such as $Cr_2O_3$ and $SiO_2$ were observed at brazed layers between STS303 and Cu matrix. Also, the intermetallic compounds of Cr-B and Ni-P were observed at brazed layers. Brazed STS303-Cu specimens with BNi-2, 3, 4 filler metals showed almost elastic deformation followed by plastic yielding and strain hardening up to a peak stress. On the other hand, it is likely that the fracture of the brazed specimens with BNi-6 and 7 was occurred in elastic range without plastic yielding up to a peak stress. Among these filler metals, the BNi-2 brazed at $1050^{\circ}C$ showed excellent wettability and the highest tensile strength (101.6MPa).

가스 질화를 통한 316L스테인리스강의 내식성 개선 (Improvement of Corrosion Resistance of 316L Stainless Steel by Gas Nitriding)

  • 조현빈;박세림;김지수;이정훈
    • 전기화학회지
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    • 제27권1호
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    • pp.8-14
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    • 2024
  • 오스테나이트계 스테인리스강은 내식성 및 성형성이 양호하여 다양한 분야에 적용되며, 구리계의 합금을 용가재로 하는 브레이징을 통하여 다양한 형상의 제품으로 가공되어 활용되고 있다. 이때, 구리 기반의 용가재와 스테인리스강의 계면에서 갈바닉 셀을 형성하여 부식을 촉진할 수 있으며, 확산을 통해 스테인리스강에 고용 시 형성되는 구리 과다 영역(Cu-rich region)은 공식 발생의 기점이 되어 내식성을 저하시킨다. 본 연구에서는 브레이징이 적용된 스테인리스강의 내식성을 개선하고자, AISI 316L 스테인리스강에 암모니아 가스를 이용한 질화처리를 적용하였다. 질화처리한 시편은 처리 온도가 증가함에 따라 두께가 증가하고 표면 경도가 높아졌다. 동전위분극시험을 통해 내식성을 평가한 결과 질화층 내 고용된 질소의 용출 및 부동태 거동으로 모재대비 내식성이 개선되었지만 처리온도가 높아 크롬질화물(CrN) 분율이 증가하는 경우 내식성이 감소하였다.