• Title/Summary/Keyword: brazing

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Analysis of Crack Behavior of Brazed Interface in Dissimilar Materials using BEM (이종재 브레이징 계면에서의 균열거동 해석)

  • 오환섭;김시현;김성재;양인수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.6
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    • pp.91-97
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    • 2002
  • Applications of brazing in the studying fields such as high-speed machining are very increasing in various industry fields. Therefore, applying to the fracture mechanics by numerical analysis method is very important to analyse the crack problem dissimilar materials in brazed interface. In this study, stress intensity factor(SIF) is analysed to investigate crack behavior on the crack tip of dissimilar materials in brazed interface such as a hardmetal and a HSS by two dimensional(2-D) BEM. Kelvin's solution was used as a fundamental solution in BEM analysis and stress extrapolation method was used to determine SIF.

An Experimental Study on Heat transfer Characteristics in Micro Plate Heat Exchangers with Counter flow of Microchannel (대향류 마이크로 채널 판형 열교환기의 열전달 특성 실험적 연구)

  • Seo, Jang-Won;Kim, Yoon-Ho;Moon, Chung-Eun;Lee, Kyu-Jung
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.229-234
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    • 2007
  • Microscale heat transfer and microfluidics have become increasingly important to overcome some very complex engineering challenges. The use of very small passages to gain heat transfer enhancement is a well documented method for achieving high heat flux dissipation. As the passage size is decreased, the heat transfer performance increases but the pressure drop increases sharply when the passage size is reduced. In this study, the performance evaluation of micro plated heat exchangers under the counter flows with straight, V-shaped and Y-shaped channel are carried out.

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The Performance Characteristics of the Open Celled Aluminum Foam Applied for Heat Dissipation (다공성 알루미늄 방열핀의 성능특성 연구)

  • Kim, Jong-Soo;Lee, Hyo-Jin
    • Journal of the Korean Solar Energy Society
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    • v.23 no.2
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    • pp.91-98
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    • 2003
  • Experimental study for a porous aluminum heat dissipator/or heat sink made by casting method is conducted to evaluate the performance of the porous aluminum heat sinks. The parameters applied for the present study are the manufacturing method. various bonding materials for the bottom plate of heat sink, and their different material, pore size, etc.. The casting method for porous aluminum heat sink is suggested for the best performance of heat dissipation in this experiment. The bottom plate applied by melting aluminum is introduced and proved their excellent characteristics compared with brazing, soldering, and bonding methods. In the present experiment, aluminum with different conductivities, such as AC8A and pure aluminum, are tested and the pure aluminums with the higher conductivity than AC8A shows their improvement of the performance. And the proper dimensions related to the pore size and the height of porous aluminum heat sinks are proposed in the present study.

Brazing of metal-coated $ZrO_2$ and Ti-6Al-4V (금속 표면 코팅된 $ZrO_2$와 Ti-6Al-4V의 접합)

  • No, Myeong-Hun;Jeong, Jae-Pil;Kim, Won-Jung;Kim, In-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2011.05a
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    • pp.187-187
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    • 2011
  • 지르코니아 ($ZrO_2$) 표면에 금속 (Au)으로 표면 코팅한 후 Ti-6Al-4V와 진공 브레이징 접합을 행하였다. 표면에 코팅한 Au 층의 영향을 비교 분석하기 위하여 Au를 코팅하지 않은 지르코니아도 모재로 사용하였다. 접합소재로는 Ag-Cu-Ti계 active filler를 사용하였다. $ZrO_2$/Ti-6Al-4V 브레이징 결과, active filler는 양측 모재 표면에 wetting 되었으며, Ti-6Al-4V 내부로 filler 확산으로 인하여 두 모재의 direct joint가 관찰되었다. 접합 계면 사이에 접합부 결함은 관찰되지 않았다.

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A Study on Development of Sealed off Inverse Pinch Switch (Sealed off Inverse Pinch Switch 개발 연구)

  • Kim, Young-Bae;Cho, Kook-Hee;Lee, Hong-Sik;Rim, Geun-Hie
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1629-1631
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    • 2003
  • 고전압 대전류 펄스파워에 사용되는 스위치는 여러 종류가 사용되고 있는데, 커페시터에 저장된 초기의 전자 에너지를 시공적으로 압축하여 수ns ${\sim}$ 수ms의 짧은 시간안에 고출력을 발생시키기 위해서는 펄스파워 장치에 사용되는 커패시터, 인덕터, 저항, 스위치등 회로 소자들의 임피이던스가 작아야 할 필요성이 대두 된다. 따라서 Inverse Pinch Switch(IPS)는 이런 조건을 만족시킬수 있는 스위치로서 각광을 받고 있다. 본 논문에서는 전기트리거형 IPS의 금속 전극부와 절연 ceramic를 brazing하여 sealed off type의 스위치의 제작 과정과 특성을 연구 하였다.

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Effect of Disk Material on the Performance of Cermet Tipped Circular Saw (서멧팁 은납형 둥근톱의 성능에 미치는 기판의 영향)

  • Lee Jae-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.350-353
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    • 2005
  • It is a feature of primary importance for a backing material for circular saw blades having teeth which are tipped with cermet, that the steel has not a too high hardenability in order that the backing material shall not be completely hardened through brazing, welding or grinding, etc. in connection with the finishing operation in the manufacturing of circular saw blade. It is believed that V-(2Mo+W) added steel from this point of view had best conditions. Using V-(2Mo+W) added backing steel, the tool failure can be effectively prevented due to superior damping performance.

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Analysis of the Fume Generation Rates in the Flux Cored Arc welding

  • Chae, H.B.;Kim, J.H.;Yang, S.C.
    • International Journal of Korean Welding Society
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    • v.1 no.1
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    • pp.71-77
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    • 2001
  • The characteristics of the fume generation in a flux cored arc welding were investigated using the fume collection chamber developed. The Korean Standard concerning the method for the evaluation of the fume generation rate(FGR) was updated by the evaluation method obtained through this study. It was found that the effect of humidity in the test environment should be considered and the automatic welding method had to be employed for the purpose of the exact evaluation of the fume generation rate. The results showed that the fume generation rate was influenced by the welding parameters. The important factors were the welding current arc voltage, travel speed, and contact tip to work distance(CTWD) that affected the heat input as well as the torch angle and the shielding gas flow rate that influenced the shielding effect. The fume generation rate increased as the heat input increased and the shielding effect decreased. It was also observed that the effect of the welding current is much grater than the other welding parameters.

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Cavity-type Beam Position Monitors for Future Accelerators (차세대 가속기용 공동형 빔위치 측정기 개발)

  • Kim S.H.;Park Y.J.;Hwang W.H.;Huang J.Y.;Honda Y.;Inoue Y.
    • Journal of the Korean Vacuum Society
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    • v.15 no.4
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    • pp.331-337
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    • 2006
  • Cavity-type beam position monitors were developed in collaboration with KEK to use for the future accelerators such as international linear collider (ILC) or x-ray free electron laser (XFEL) in PAL. BPM components such as BPM cavity, beam tubes, waveguides and feedthroughs were assembled by brazing at the same time to reduce mechanical errors during the fabrication. There are four screwed pins around outer rim of the cavity for the tuning of cavity frequency and x-y isolation. The resonance frequency of BPM is 6.422 GHz, the inner diameter of cavity is 53.822 mm, and the range of mechanical adjusting is $+ / - 250{\mu}m$. The x-y isolation was measured better than -40 dB after tuned. Test results of signal forms, x-y isolations, sensitivities are satisfied within requirements for the KEK ATF2 beam line.

A Study on the Interfacial Bonding in AlN Ceramics/Metals Joints: I. Residual Stress Analysis of AlN/Cu and AlN/W Joints Produced by Active-Metal Brazing (AlN 세라믹스와 금속간 계면접합에 관한 연구 : I. AlN/Cu 및 AlN/W 활성금속브레이징 접합체의 잔류응력 해석)

  • Park, Sung-Gye;Lee, Seung-Hae;Kim, Ji-Soon;You, Hee;Yum, Young-Jin
    • Korean Journal of Materials Research
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    • v.9 no.10
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    • pp.962-969
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    • 1999
  • Elastic and elasto-plastic stress analyses of AlN/Cu and AlN/W pints produced by active-metal brazing method using Ag-Cu-Ti insert-metal were performed with use of Finite-Element-Method(FEM). The results of stress analyses were compared with those from the pint strength tests and the observations of fracture behaviors. It was shown that a remarkably larger maximum principal stress is built in the AlN/Cu pint compared to the A1N/ W joint. Especially, the stress concentration with tensile component was confirmed at the free surface close to the bonded interface of AlN/Cu. The elasto-plastic analysis under consideration of stress relaxation effect of Ag-Cu-Ti insert possessing a so-called 'soft-metal effect' showed that the insert leads to a lowering of maximum principal stress in AlNiCu pint, even though an increase of the insert thickness above 100$\mu\textrm{m}$ could not bring its further decrease. The maximum pint strengths measured by shear test were 52 and 108 MPa for AlNiCu and AlN/W pints. respectively. Typical fractures of AlN/Cu pints occurred in a form of 'dome' which initiated from the free surface of AlN close to the bonded interface and proceeded towards the AlN inside forming a large angle. AlN/W pints were usually fractured at AlN side along the interface of AlN/insert-metal.

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The Study on Thermal Characteristics in Micro Plated Heat Exchangers with Channel Shapes (채널 형상에 따른 마이크로 판형열교환기의 열적 특성 연구)

  • Kim, Yoon-Ho;Seo, Jang-Won;Moon, Chung-Eun;Lee, Kyu-Jung
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.1894-1899
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    • 2007
  • This paper presents the thermal characteristics for micro heat exchanger with different micro-channel shapes. The shapes of micro-channel has been manufactured sheet metal by chemical etching for the I shape of straight channel and V and W shapes of chevron feature and fabricated micro plated heat exchangers using the vacuum brazing of bonding technology. The experimental study has been performed on heat transfer and pressure drop characteristics with various Reynolds number for water to water at the counter flows. The average heat transfer rate of V and W shapes has been showed about 1.5${\sim}$1.6 times large than those of I shape. For the comparison of Nusselt number, it is known that the convective heat transfer of V and W shapes represent more effect than I shape. The pressure drops of V and W shapes are about 1.2${\sim}$1.7 times lager than those of I shape.

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