• Carbon letters
• /
• 제5권1호
• /
• pp.6-11
• /
• 2004

In spite of unparalleled combination of essential material properties for brake linings and clutch facings, replacement for asbestos is seriously called for since it is a health hazard. Once asbestos is replaced with other material then composition and properties of brake pad changes. In certain cases hardness of the material may be high enough to affect the rotor material. In this study, hardness of the brake pad has been controlled using suitable reinforcement materials like glass, carbon and Kevlar pulp. Brake pad formulations were made using CNSL (cashew net shell liquid) modified phenolic resin as a binder, graphite or cashew dust as a friction modifier and barium sulphate, talc and wollastonite as fillers. Influence of each component on the hardness value has been studied and a proper formulation has been arrived at to obtain hardness values around 35 on Scleroscopic scale. Friction and wear properties of the respective brake pad materials have been measured on a dynamometer and their performance was evaluated.

• 한국산학기술학회논문지
• /
• 제5권2호
• /
• pp.93-97
• /
• 2004

본 논문은 로프 파단으로 인한 추락, Sheave 마모로 인한 마찰력 저하, 엘리베이터의 과속 상승, 엘리베이터 도어 Zone의 이탈 및 정전시 로프 브레이크가 동작하여 승객보호 목적을 배가하는 안전장치에 관한 것으로 기존의 제품과 다른 방식을 도입하여 승객과 설비를 보호할 수 있는 설계방법을 제시하고 제작을 통해 최적형상에 접근하였다.

• Tribology and Lubricants
• /
• 제27권2호
• /
• pp.95-100
• /
• 2011

The brake disc materials for railway vehicle have been mainly used cast-iron. The brake disc and pad should be light, resist to a thermal crack and absorb enough friction energy. In order to satisfy this requirement, aluminum alloy brake disc for railway vehicle has been newly developed. The aluminum itself has not been considered the friction material for railway vehicle. However, in the case of aluminum composite with dispersed ceramic particles, friction characteristics, resistance to wear and heat are much improved. In the present study, aluminum composite brake disc of 20% ceramic particle and three kinds of organic pads have been tested in dynamometer. The results show that Al MMC brake disc and pad have good friction coefficient and wear rate, and thermal cracks in brake disc have not been initiated. Also, the Al MMC brake disc can be applied to railway vehicle of 150 km/h.

• Journal of Advanced Marine Engineering and Technology
• /
• 제19권4호
• /
• pp.51-60
• /
• 1995

Along with the rapid development of automobile industry in this country the necessity of high quality braking material is ever increased to maintain the comfortness as well as the safety the passengers. Asbestos-based friction materials are banned in the developed countries because of their cancer-inducing effect. This study focuses on the development of non-acbestos friction material with acceptable properties such as wear resistant high temperature endurant and low-noise enducing. We have all the intermediate test results indicating the contribution of each additives. These are qualitatively analyzed. Manufacturing processes such as opening of the kevlar and degasing at elevated temperature is equally important to attain proper level of friction quality.

• 한국분말야금학회:학술대회논문집
• /
• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
• /
• pp.1305-1306
• /
• 2006

A new material was developed to achieve improvement of heat durability, improvement of wear resistance, stability of friction coefficient and reduction in aggression to counterpart, because it is difficult to maintain braking properties by using currently available materials in the train wagons used for high-speed transportation. As a result, the new material showed a stable wear resistance even in the speed range of 350km/h, where improvement was also confirmed in reduction of aggression to counterpart material by more than approximately 10%. This development was adopted for the brake lining in the Taiwan High Speed Rail project.

• 한국철도학회:학술대회논문집
• /
• 한국철도학회 2003년도 추계학술대회 논문집(III)
• /
• pp.363-368
• /
• 2003

The Inter-laboratory comparison test which is demanded on the authorized test of ISO 17025 is the program to guarantee the reliability for test results of test organization. In order to apply to the field of railway, brake disk lining as one of the railway components has been selected and the comparison test is executed for the purpose of guaranteeing the reciprocal reliability for the test result of both organizations and enlarging the substantial technique exchange of both nations by the standard establishment with test procedures and test programs from now on.

• 한국정밀공학회지
• /
• 제25권8호
• /
• pp.65-71
• /
• 2008

This paper presents a transient heat transfer analysis of a drum brake shape. The transient heat transfer analysis of automotive drum brakes with frictional contact is performed by using the finite element method. The drum brake type studied in the page is the internally expanding one in which two shoes fitted externally with frictional material are forced outward against surface a rotating drum on the wheel unit. In this case, the braking power is produced by the friction force between a drum and a lining, and is converted into heat. The brake drum has constant material properties. The air inside the drum has temperature-dependent thermal conductivity and enthalpy. Radiation effects are ignored. The result explains the reason why hair crack and cause of drum failure occur. The temperature of drum is in proportion to the drum thickness and nonlinear changes at every points of drum. It's necessary for the decrease of the drum temperature to make the air inside drum flow.

• Journal of Advanced Marine Engineering and Technology
• /
• 제20권2호
• /
• pp.75-75
• /
• 1996

The rapid expansion for the auto-industry and the worldwide trend toward non-asbestos friction materials for brake lining force our industry to transfer into non-asbestos ones from asbestos-based friction materials. Furthermore, it is imperative for the friction materials to have technological excellence and lower production cost to be competitive in the world market. There is no known theoretical procedures to formulate friction materials. It, rather, depends on the trial and error process. Thus, it is quite clear how important it is to accumulate the know-how on the formulation and manufacturing the friction material. This study concerns the practical ways of conceptualizing the formulation and optimizing the manufacturing process. This study focused on the development of formulation for non-asbestos friction material as well as deriving the physical properties of the trial product to prove its validity and applicability. Elaboration of the formula and optimizing scheme of the manufacturing process to get better quality are also sought. Physical properties were obtained by constant velocity test dynamotest, hardness test and strength test. Differential scanning calorimeter was also used to analyze the thermal reactions of organic constituents, microstructures, bond effects, and degree of mixture.

• Journal of Advanced Marine Engineering and Technology
• /
• 제20권2호
• /
• pp.7-14
• /
• 1996

The rapid expansion for the auto-industry and the worldwide trend toward non-asbestos friction materials for brake lining force our industry to transfer into non-asbestos ones from asbestos-based friction materials. Furthermore, it is imperative for the friction materials to have technological excellence and lower production cost to be competitive in the world market. There is no known theoretical procedures to formulate friction materials. It, rather, depends on the trial and error process. Thus, it is quite clear how important it is to accumulate the know-how on the formulation and manufacturing the friction material. This study concerns the practical ways of conceptualizing the formulation and optimizing the manufacturing process. This study focused on the development of formulation for non-asbestos friction material as well as deriving the physical properties of the trial product to prove its validity and applicability. Elaboration of the formula and optimizing scheme of the manufacturing process to get better quality are also sought. Physical properties were obtained by constant velocity test dynamotest, hardness test and strength test. Differential scanning calorimeter was also used to analyze the thermal reactions of organic constituents, microstructures, bond effects, and degree of mixture.

• 한국융합학회논문지
• /
• 제11권5호
• /
• pp.139-144
• /
• 2020

본 연구에서는 드럼자체와 브레이크에 대한 시뮬레이션 해석을 하였으며 열해석 결과와 구조 해석을 통한 내구성을 고찰하여 그 해석 결과를 얻었다. 브레이크 실린더로 인하여 힘을 받는 라이닝,라이닝의 확장으로 인하여 힘을 받는 드럼 내부, 축의 회전으로 인하여 힘을 받는 드럼에 대한 열응력 및 구조 해석을 통하여 어느 부분에 등가응력과 변형량이 큰지를 확인하였다. 본 연구 결과를 종합하여 브레이크 디스크설계에 응용한다면 열변형 방지 및 그 내구성을 증대시키는데 활용성이 클 것으로 사료된다. 본 연구 결과는 실제적으로 드럼 브레이크에서의 열응력에 견딜 수 있는 내구성 있는 설계에 유용하게 적용할 수 있다. 계절별 기차선로 이음새에서의 내구성 해석을 적용함으로서 본 연구 결과가 미적인 설계에 응용되는 융합 연구에 유리하다고 보여진다.