• 제목/요약/키워드: brake friction materials

검색결과 101건 처리시간 0.034초

AN AUTOMATED TEST FACILITY FOR EVALUATING FRICTION MATERIAL FOR AUROMOTINE-TYPE DISC BRAKES

  • Hancke, G.P.;Zietsman, R.E.
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1989년도 한국자동제어학술회의논문집; Seoul, Korea; 27-28 Oct. 1989
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    • pp.776-780
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    • 1989
  • A constant torque dynamometer with associated instrumentation and control functions for the development of friction materials for automotive-type disc brakes, has been developed. Full scale disc pads are subject to a series of intermittent brake applications at a constant rotational speed of the brake disc and constant braking power. This paper gives a description of the dynamometer and an example of results obtained.

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금속계 마찰재와 제동디스크 간의 마찰특성 연구 (Study of Tribological Characteristics Between Metallic Friction Materials and Brake Disk)

  • 김상호;이희성
    • 한국철도학회논문집
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    • 제12권1호
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    • pp.72-80
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    • 2009
  • 소형 다이나모 시험기를 이용하여 4종류의 금속계 소결마찰재와 내열합금 디스크간의 마찰특성을 평가하였다. 고속철도용 소결마찰재는 항공기용 소결마찰재 보다 높은 마찰계수와 마찰계수 안정성을 나타내며, 마모량도 적었다. 또한, 동합금 기지 마찰재는 철계 기지 마찰재보다 마찰면의 온도가 급격히 상승하면 냉각도 빨리 이루어졌다. 시험 후 모든 마찰면에서 Fe 기지의 산화피막이 형성되었고, 산회피막에 따라 마찰특성이 달라졌으며, 마찰면에서는 정상마 모분이 일부가 마찰면 단차부에서 트랩되는 것을 확인하였다.

제동시 피스톤 소재를 고려한 브레이크 오일 온도의 수치적 예측 (Numerical Prediction of Brake Fluid Temperature Considering Materials of Piston During Braking)

  • 김수태;김진한;김주신
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.445-450
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    • 2004
  • Recently, many studies have been performed and good results have been reported in literature on the prediction of the brake disk temperature. However, study on the brake fluid temperature is rarely found despite of its importance. In this study, brake fluid temperature is predicted according to material property of brake piston. For the analysis, a typical disk-pad brake system is modeled including the brake disk, pad, caliper, piston and brake fluid. Vehicle deceleration, weight distribution by deceleration, disc-pad heat division and the cooling of brake components are considered in the analysis of heat transfer. Unsteady-state temperature distribution are analyzed by using the finite element method and numerical results are compared with the vehicle test data

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고체윤활제(Graphite, MoS$_2$, Sb$_2$S$_3$)의 상대량에 따른 마찰재의 마찰 및 마모특성에 관한 연구 (Friction and Wear Characteristics of Automotive Friction Materials Containing Different Relative Amounts of Solid Lubricants(Graphite, MoS$_2$and $_2$S$_3$))

  • 최낙천;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.219-224
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    • 1999
  • The effects of solid lubricants on wear and friction characteristics of friction materials were studied using a pad-on-disk type friction tester. Friction materials with ten formulations containing different relative amounts of solid lubricants(graphite, MoS$_2$and Sb$_2$S$_3$) were investigated. Results of this work showed that each formulation with different relative amounts of the lubricants had unique friction characteristics. At low brake temperatures, friction materials containing rich graphite showed a small amount of $\mu$ change during sliding. At elevated temperatures, on the other hand, friction materials with rich Sb$_2$S$_3$and graphite showed smaller $\mu$ changes suggesting complementary lubrication of Sb$_2$S$_3$and graphite during sliding. However, the friction materials with rich Sb$_2$S$_3$showed a large amount of wear.

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비석면 마찰재의 주철제 드럼에 대한 마멸 평가 (Wear Assessment for Non-asbestos Friction Material against Cast Iron Drum)

  • 한성호;이성만;신두식;김석삼
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1996년도 제23회 춘계학술대회
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    • pp.117-121
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    • 1996
  • Friction and wear test for non-asbestos material against cast iron drum were carried out to investigate the friction and wear characteristics of brake system. Its friction coefficient and wear volume were measured and compared with those of asbestos friction material. The experiment. was perforated tinder room temperature and various sliding conditions. After each experiment, the sin-faces of friction materials were observed by SEM.

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도시철도 고속화에 대비한 금속계 소결마찰재에서의 흑연 형상 및 비율에 따른 마찰특성 연구 (Study on Dependence of Friction Characteristics of Sintered Brake Friction Materials on Graphite Shape and Ratio with regard to Speeding up Rapid Transit System)

  • 김영규;이희성
    • Tribology and Lubricants
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    • 제29권4호
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    • pp.242-247
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    • 2013
  • This study aims to establish the fundamental basis for the design of materials used in high-speed trains, by using a lab-scale dynamometer to evaluate the characteristic behavior of metallic sintered friction materials in relation to the shape of graphite. The test results clearly demonstrate that when flake graphite and granular graphite are added equivalently, the average coefficient of friction is much lower, and it is less influenced by speed variation; moreover, friction wear is observed to be insignificantly low. Adding flake graphite increases the coefficient of friction, which leads to higher friction wear. In addition, the roughness of the disc surface was equivalent regardless of the shape of the graphite.

$ZrSiO_4$가 첨가된 마찰재의 마찰 안정성 (Friction Stability of Materials with $ZrSiO_4$ Addition)

  • 이동규;박상찬
    • 한국안전학회지
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    • 제14권3호
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    • pp.110-119
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    • 1999
  • This study was conducted to invent brake of non-steel material without using asbestos and disc pad added $ZrSiO_4$ was made. The physical properties and friction characteristics were investigated by varying methods. The physical properties were inspected of shear strength, hardness, heat expansion, specific gravity, % of gashole, thickness variation, weight variation and pH variation. The friction stability was measured by friction coefficient on variations of speed, temperature and deceleration condition. It was found that the physical properties were in general excellent. According to the friction characteristics tests, $ZrSiO_4$ had an abrasive property. As a results, the friction materials containing $ZrSiO_4$ 3~5vol% showed better resistance to fading and improved friction stability than the materials without ZrSiO$_4$.

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내열 주강 디스크의 마찰특성: 열전도도 영향 (Tribological Properties of Heat-resistant Cast Steel Discs: Effect of Thermal Conductivity)

  • 김현승;이준상;조동현;강성웅;나태엽;장호
    • Tribology and Lubricants
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    • 제30권1호
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    • pp.29-35
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    • 2014
  • The temperature-dependent tribological properties of brake discs for a train were examined in this study. The discs were produced using heat-resistant alloy steel, which showed different thermal conductivity after the heat treatments. A commercial brake friction material was used to evaluate the friction effectiveness, and the friction tests were carried out using a 1/5 scale dynamometer under various initial braking temperature conditions. The results showed that the tribological property of the disc was strongly affected by the heat treatment schedule. At low temperatures (below $250^{\circ}C$), the friction coefficient increased as a function of disc temperature, indicating that frictional heat increased the adhesion between the disc and pad. In addition, fade was observed at high temperatures (above $250^{\circ}C$); it was pronounced in the case of the disc with low thermal conductivity. The different fade resistances observed in the discs with different heat treatment schedules appear to be influenced by microstructural changes such as carbide redistribution occurring during the heat treatments, which affected the thermal conductivity.

굴삭기 주행모터용 주차브레이크의 시험분석 (Test Analysis of a Parking Brake for the Track Drive Unit of an Excavator)

  • 이용범;김광민
    • 대한기계학회논문집B
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    • 제35권11호
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    • pp.1157-1162
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    • 2011
  • 굴삭기를 전진과 후진시키는 주행모터에는 주차브레이크(parking brake)가 내장되어있다. 이 주차브레이크는 굴삭기가 주차되었을 때 고정뿐만 아니라 전진 및 후진을 하지 않는 상태로 굴삭작업 할 때에도 차체를 지면에 고정시킨다. 정확한 굴삭작업을 위해서는 작업충격이나 자중을 포함한 굴삭부하가 발생했을 때 차체를 지면에 견고하게 고정해주는 브레이크 기능이 굴삭기가 주차되었을 때의 고정보다 더 중요하고 작용횟수 또한 훨씬 높다. 본 연구에서는 다중 마찰 판(multi friction disc)을 스프링 힘으로 작동(결합)시키고 유압실린더로 해제시키는 굴삭기 주행모터의 주차브레이크에 대해서 작용 압력별로 반복실험을 실시하여 측정된 데이터를 설계 이론값과 비교하여 주차브레이크의 특성을 분석하였다.

마찰재에 함유된 금속섬유와 마찰 특성의 연관관계 (The Effect of Metal Fibers on the Tribology of Automotive Friction Materials)

  • 고길주;조민형;장호
    • Tribology and Lubricants
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    • 제17권4호
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    • pp.267-275
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    • 2001
  • Friction and wear properties of brake friction materials containing different metal fibers (Al, Cu or Steel fibers) were investigated. Based on a simple experimental formulation, friction materials with the same amount of metal fibers were tested using a pad-on-disk type friction tester. Two different materials (gray cast iron and aluminum metal matrix composite (MMC)) were used for disks rubbing against the friction materials. Results front ambient temperature tests revealed that the friction material containing Cu fibers sliding against gray cast iron disk showed a distinct negative $\mu$-v (friction coefficient vs. sliding velocity) relation implying possible stick-slip generation at low speeds. The negative $\mu$- v relation was not observed when the Cu-containing friction materials were rubbed against the Al-MMC counter surface. Elevated temperature tests showed that the friction level and the intensity of friction force oscillation were strongly affected by the thermal conductivity and melting temperature of metallic ingredients of the friction couple. Friction materials slid against cast iron disks exhibited higher friction coefficients than Al-MMC (metal matrix composite) disks during high temperature tests. On the other hand, high temperature test results suggested that copper fibers in the friction material improved fade resistance and that steel fibers were not compatible with Al-MMC disks showing severe material transfer and erratic friction behavior during sliding at elevated temperatures.