• Title/Summary/Keyword: brake friction materials

Search Result 101, Processing Time 0.024 seconds

AN AUTOMATED TEST FACILITY FOR EVALUATING FRICTION MATERIAL FOR AUROMOTINE-TYPE DISC BRAKES

  • Hancke, G.P.;Zietsman, R.E.
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1989.10a
    • /
    • pp.776-780
    • /
    • 1989
  • A constant torque dynamometer with associated instrumentation and control functions for the development of friction materials for automotive-type disc brakes, has been developed. Full scale disc pads are subject to a series of intermittent brake applications at a constant rotational speed of the brake disc and constant braking power. This paper gives a description of the dynamometer and an example of results obtained.

  • PDF

Study of Tribological Characteristics Between Metallic Friction Materials and Brake Disk (금속계 마찰재와 제동디스크 간의 마찰특성 연구)

  • Kim, Sang-Ho;Lee, Hi-Sung
    • Journal of the Korean Society for Railway
    • /
    • v.12 no.1
    • /
    • pp.72-80
    • /
    • 2009
  • The tribiological characteristics such as friction coefficient, friction stability, wear rate and braking temperature between various types of metallic friction materials and heat resistant steel disk, were investigated by using lab-scale dynamometer. Friction materials for high speed train have higher friction coefficient and friction stability as compared to aircraft friction materials even though friction materials for high speed train have lower wear rate. In addition. Cu-matrix friction materials have higher temperature increase rate than Fe-matrix friction materials. All friction surfaces have Fe-base oxide layer after completing test.

Numerical Prediction of Brake Fluid Temperature Considering Materials of Piston During Braking (제동시 피스톤 소재를 고려한 브레이크 오일 온도의 수치적 예측)

  • 김수태;김진한;김주신
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2004.10a
    • /
    • pp.445-450
    • /
    • 2004
  • Recently, many studies have been performed and good results have been reported in literature on the prediction of the brake disk temperature. However, study on the brake fluid temperature is rarely found despite of its importance. In this study, brake fluid temperature is predicted according to material property of brake piston. For the analysis, a typical disk-pad brake system is modeled including the brake disk, pad, caliper, piston and brake fluid. Vehicle deceleration, weight distribution by deceleration, disc-pad heat division and the cooling of brake components are considered in the analysis of heat transfer. Unsteady-state temperature distribution are analyzed by using the finite element method and numerical results are compared with the vehicle test data

  • PDF

Friction and Wear Characteristics of Automotive Friction Materials Containing Different Relative Amounts of Solid Lubricants(Graphite, MoS$_2$and $_2$S$_3$) (고체윤활제(Graphite, MoS$_2$, Sb$_2$S$_3$)의 상대량에 따른 마찰재의 마찰 및 마모특성에 관한 연구)

  • Choi, Nak-Cheon;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 1999.11a
    • /
    • pp.219-224
    • /
    • 1999
  • The effects of solid lubricants on wear and friction characteristics of friction materials were studied using a pad-on-disk type friction tester. Friction materials with ten formulations containing different relative amounts of solid lubricants(graphite, MoS$_2$and Sb$_2$S$_3$) were investigated. Results of this work showed that each formulation with different relative amounts of the lubricants had unique friction characteristics. At low brake temperatures, friction materials containing rich graphite showed a small amount of $\mu$ change during sliding. At elevated temperatures, on the other hand, friction materials with rich Sb$_2$S$_3$and graphite showed smaller $\mu$ changes suggesting complementary lubrication of Sb$_2$S$_3$and graphite during sliding. However, the friction materials with rich Sb$_2$S$_3$showed a large amount of wear.

  • PDF

Wear Assessment for Non-asbestos Friction Material against Cast Iron Drum (비석면 마찰재의 주철제 드럼에 대한 마멸 평가)

  • 한성호;이성만;신두식;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 1996.04a
    • /
    • pp.117-121
    • /
    • 1996
  • Friction and wear test for non-asbestos material against cast iron drum were carried out to investigate the friction and wear characteristics of brake system. Its friction coefficient and wear volume were measured and compared with those of asbestos friction material. The experiment. was perforated tinder room temperature and various sliding conditions. After each experiment, the sin-faces of friction materials were observed by SEM.

  • PDF

Study on Dependence of Friction Characteristics of Sintered Brake Friction Materials on Graphite Shape and Ratio with regard to Speeding up Rapid Transit System (도시철도 고속화에 대비한 금속계 소결마찰재에서의 흑연 형상 및 비율에 따른 마찰특성 연구)

  • Kim, Young Kyu;Lee, Hi Sung
    • Tribology and Lubricants
    • /
    • v.29 no.4
    • /
    • pp.242-247
    • /
    • 2013
  • This study aims to establish the fundamental basis for the design of materials used in high-speed trains, by using a lab-scale dynamometer to evaluate the characteristic behavior of metallic sintered friction materials in relation to the shape of graphite. The test results clearly demonstrate that when flake graphite and granular graphite are added equivalently, the average coefficient of friction is much lower, and it is less influenced by speed variation; moreover, friction wear is observed to be insignificantly low. Adding flake graphite increases the coefficient of friction, which leads to higher friction wear. In addition, the roughness of the disc surface was equivalent regardless of the shape of the graphite.

Friction Stability of Materials with $ZrSiO_4$ Addition ($ZrSiO_4$가 첨가된 마찰재의 마찰 안정성)

  • 이동규;박상찬
    • Journal of the Korean Society of Safety
    • /
    • v.14 no.3
    • /
    • pp.110-119
    • /
    • 1999
  • This study was conducted to invent brake of non-steel material without using asbestos and disc pad added $ZrSiO_4$ was made. The physical properties and friction characteristics were investigated by varying methods. The physical properties were inspected of shear strength, hardness, heat expansion, specific gravity, % of gashole, thickness variation, weight variation and pH variation. The friction stability was measured by friction coefficient on variations of speed, temperature and deceleration condition. It was found that the physical properties were in general excellent. According to the friction characteristics tests, $ZrSiO_4$ had an abrasive property. As a results, the friction materials containing $ZrSiO_4$ 3~5vol% showed better resistance to fading and improved friction stability than the materials without ZrSiO$_4$.

  • PDF

Tribological Properties of Heat-resistant Cast Steel Discs: Effect of Thermal Conductivity (내열 주강 디스크의 마찰특성: 열전도도 영향)

  • Kim, H.S.;Lee, J.S.;Cho, D.H.;Kang, S.W.;Na, T.Y.;Jang, H.
    • Tribology and Lubricants
    • /
    • v.30 no.1
    • /
    • pp.29-35
    • /
    • 2014
  • The temperature-dependent tribological properties of brake discs for a train were examined in this study. The discs were produced using heat-resistant alloy steel, which showed different thermal conductivity after the heat treatments. A commercial brake friction material was used to evaluate the friction effectiveness, and the friction tests were carried out using a 1/5 scale dynamometer under various initial braking temperature conditions. The results showed that the tribological property of the disc was strongly affected by the heat treatment schedule. At low temperatures (below $250^{\circ}C$), the friction coefficient increased as a function of disc temperature, indicating that frictional heat increased the adhesion between the disc and pad. In addition, fade was observed at high temperatures (above $250^{\circ}C$); it was pronounced in the case of the disc with low thermal conductivity. The different fade resistances observed in the discs with different heat treatment schedules appear to be influenced by microstructural changes such as carbide redistribution occurring during the heat treatments, which affected the thermal conductivity.

Test Analysis of a Parking Brake for the Track Drive Unit of an Excavator (굴삭기 주행모터용 주차브레이크의 시험분석)

  • Lee, Yong-Bum;Kim, Kwang-Min
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.35 no.11
    • /
    • pp.1157-1162
    • /
    • 2011
  • The parking brake is an essential unit embedded in the track-driving motor of an excavator. The parking brake plays an important role in keeping the excavator in place not only when it is parked, but also during the digging operation. In fact, the load placed on the parking brake during the digging operation is significantly higher than the parking load, because the impact and rating loads caused by the bucket digging force cycle frequently and have very high load ranges. Therefore, the load conditions during the digging operation should be taken into account in the parking brake certification test. In this study, a series of experiments was carried out in which various operating pressures were applied to the parking brake, where repeated loads were reciprocally placed on the brake by locking the multifriction disc and releasing the hydraulic cylinder. The characteristics of the parking brake were investigated by comparing the obtained experimental results and the theoretical design specifications.

The Effect of Metal Fibers on the Tribology of Automotive Friction Materials (마찰재에 함유된 금속섬유와 마찰 특성의 연관관계)

  • Ko, Kil-Ju;Cho, Min-Hyung;Jang, Ho
    • Tribology and Lubricants
    • /
    • v.17 no.4
    • /
    • pp.267-275
    • /
    • 2001
  • Friction and wear properties of brake friction materials containing different metal fibers (Al, Cu or Steel fibers) were investigated. Based on a simple experimental formulation, friction materials with the same amount of metal fibers were tested using a pad-on-disk type friction tester. Two different materials (gray cast iron and aluminum metal matrix composite (MMC)) were used for disks rubbing against the friction materials. Results front ambient temperature tests revealed that the friction material containing Cu fibers sliding against gray cast iron disk showed a distinct negative $\mu$-v (friction coefficient vs. sliding velocity) relation implying possible stick-slip generation at low speeds. The negative $\mu$- v relation was not observed when the Cu-containing friction materials were rubbed against the Al-MMC counter surface. Elevated temperature tests showed that the friction level and the intensity of friction force oscillation were strongly affected by the thermal conductivity and melting temperature of metallic ingredients of the friction couple. Friction materials slid against cast iron disks exhibited higher friction coefficients than Al-MMC (metal matrix composite) disks during high temperature tests. On the other hand, high temperature test results suggested that copper fibers in the friction material improved fade resistance and that steel fibers were not compatible with Al-MMC disks showing severe material transfer and erratic friction behavior during sliding at elevated temperatures.