• 대한토목학회논문집
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• 제30권1D호
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• pp.71-77
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• 2010

본 연구는 독일의 WRITH사에서 개발된 장비로 수행한 TBM 수로터널 현장을 대상으로 TBM굴진(A), 커터 점검 및 교환(B), TBM 점검 및 급유(C), TBM 정비(D), 후속설비(E), 갱내보강(F), 운영교대(G), 광차(H)의 8개의 분석작업 항목별로 생산성 분석을 통한 효율성 개선 방안을 제시하였다. 제시된 결과를 가지고 각 항목별로 차지하는 손실시간을 추적하고, 이 손실시간을 제거하여 TBM 순굴진이 차지하는 시간과 백분율 그리고 월굴진장을 분석하였다. 또한, TBM운영 굴진율, 월평균굴진장(m), 순굴진율(%) 등을 외국현장의 TBM 운영 효율성의 비교 분석을 통한 상승예상 월평균 굴진장 추정과 독일의 WRITH사에서 표준치로 제시한 월평균 굴진장을 비교 분석하고, 5개의 수로터널현장 평균 암질의 압축강도 $675{\sim}1662kgf/cm^2$에서의 적정 TBM 순굴진장을 예측하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1991년도 춘계학술대회 논문집
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• pp.22-31
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• 1991

Machining with boring bars frequently induce chatter vibration because of the low stiffness and damping of cantilever shape of boring bars. To increase stiffness and damping, a carbon fiber epoxy composite boring bar was designed, manufactured and tested. The natural frequency of the carbon fiber epoxy composite boring bar in the free-free end condition was incerased more than 50% over that of the steel boring bar, and the damping of the carbon fiber epoxy composite boring bar was also increased 450%. The fundamental natural frequency of the carbon fiber epoxycomposite boring bar in the cantilever beam condition was found to be increased 20-30% over that of the steel boring bar in overhang length range 140-200mm. In machining S45C tapered workpieces, the limit of the overhang length of the steel boring bar was about 170mm in cutting speed 140m/min.

• 한국정밀공학회지
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• 제27권8호
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• pp.62-69
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• 2010

Internal lathe machining with a boring bar is weak with respect to vibration because the bar is long and slender. Therefore, it is important to study the dynamic characteristics of a boring bar. The purpose of this study was to identify the effects of overhang and cutting conditions on the dynamic response characteristics of a boring bar. For an efficient experiment, an $L_g(3^3)$ orthogonal array was applied and the results were quantitatively analyzed by ANOVA. Overhang, feed per revolution, and depth of cut were selected as independent variables. Meanwhile, dynamic stiffness, damping ratio, damping coefficient, and acceleration were chosen as dependent variables. The vibration signal was obtained from an accelerometer attached to the boring bar, followed by visualization by a signal analyzer. The effect of overhang was found to have a significant effect on the dynamic stiffness, damping ratio, and damping coefficient, but the other variables did not. As the length of the overhang increased, the dynamic stiffness decreased and the damping ratio increased. In addition, the damping coefficient increased until the length of the overhang was 4D (where D is the shank diameter), after which it remained constant. The acceleration decreased until the overhang length was 4D, and then increased sharply when the overhang was increased further. From these results, the behavioral trend of the damping characteristics changed when its overhang length was 4D. Consequently, there is a critical point that the dynamic characteristics of boring bar change.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2003년도 춘계학술발표대회 논문집
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• pp.206-210
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• 2003

Machining of deep holes with conventional boring bars frequently induce chatter vibration because of their low dynamic stiffness which is defined as the product of static stiffness and damping of conventional boring bar materials. In addition, the specific stiffness ($E/{\rho}g$) of boring bars is more important than the static stiffness to increase the fundamental natural frequency of boring bars in high speed machining. Therefore, boring bar materials should have high static stiffness and high damping as well as high specific stiffness. The best way to meet requirements is to employ fiber reinforced composite materials for high speed boring bars because composite materials have high static stiffness, high damping and high specific stiffness compared to conventional boring bar materials. In this study, the dynamic characteristics of carbon fiber epoxy composite boring bars were investigated. From the metal cutting test, it was found that the chatter was not initiated up to the ratio of length to diameter of 10.7 at the rotating speed of 2,500 rpm.

• 터널과지하공간
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• 제13권3호
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• pp.196-206
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• 2003

본 연구에서는 Raise Boring Machine(RBM의 가동율, 관입율, 굴진율과 같은 굴착능력을 조사하기 위하여 직경 3.05 m와 총 연장 98 m의 수직구를 RBM을 이용하여 시험시공 하였다. 이와 함께 국내 양수발전소, 도로터널, 석탄광업소 등에서 RBM으로 시공되었던 4개의 수직구 시공현장으로부터 시공자료를 수집하여 분석을 수행하였다. 연구결과, 주간 평균 굴진장은 약 19.3 m로 분석되었고, 평균 가동율은 약 54.3%011서 75.1 %사이에 분포하는 것으로 나타나, 이는 TBM 시공실적과 비교하여 볼 때 매우 높은 가동율을 보이고 있다. Bit force와 RPM은 (+)의 직선적인 상관관계로 나타났으며 이는 굴착효율에 따라 작업자의 판단에 기인한 결과로 추정된다. 순관입율과의 관계에서는 RBM작업의 bit force와 RPM 및 수직구 심도가 증가함에 따라 순관입율이 저하되는(-)의 상관관계를 나타내었다. 본 연구결과는 수직구 설계 및 RBM장비 선정에 필요한 정보를 줄 수 있을 것으로 사료된다.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 1999년도 가을 학술발표회 논문집
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• pp.67-74
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• 1999

Self-Boring Pressuremeter Test(SBPT) is known to be the most effective in-situ test method which can reliably determine consolidation characteristics as well as deformation modules and untrained shear strength. In order to derive the coefficient of consolidation using SBPT results it is necessary to obtain the dissipation behavior from the pore pressure change with time during constant radial strain(generally 10%) and to derive the reliable time factor(Τ) from the analytical method which considers the real in-situ conditions. As previous studies on time factor are based on the assumptions of plane strain condition that the membrane of SBP is infinite, of untrained condition during the expansion of the probe and of elastic soil behavior during consolidation, these analyses can't consider the real boundary conditions and the real soil behaviour. In this study, consolidation analysis similar to real in-situ conditions including test procedure is conducted using finite element program which employs MCC model and Biot theory. Time factor considering the effects of finite membrane length, the total pressure change during consolidation and partial drainage is proposed and compared with previous results.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 2008년도 추계 학술발표회
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• pp.700-707
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• 2008

As plan connecting island to island or island to land is needed, a lot of long-span bridge is being designed lately in Southern part of Korea. With development of pile equipment, overhanging large-scaled concrete pile are adopted to foundation type of main tower or pylon. About the number of 15~30 group piles per tower foundation is designed to resist long-spaning super-structure load, but by restricted condition of site investigation cost, a few boring-hole tests are performed to identify sub-ground layers. Up to now, direct-curved method connecting two or three known boring logs and representative interval method are usually used to evaluate unknown depth and rock properties at locations where piles are constructed. Because this approach is not logical and so rough, much difference occurs between designed length of piles and real length of it. In this paper, using a lot of various prediction method(reciprocal distance method, inverse square distance method and kriging method etc.), we suggest optimum length of group piles.

• 한국해양공학회지
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• 제8권1호
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• pp.131-143
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• 1994

The BTA(boring and trepanning association) deep hole machining has an increasing demands because of its wide applications and its good productivity. The main feature of the BTA tools is that the tool cutting edges are unsymmetrically located on the boring head. This provides a stabilizing cutting force resultant necessary for self guidance of the boring head. The BTA tools are capable of machining for having a large length to diameter ratio in single pass. A study of the accuracy and surface finish of holes produced would reveal quite useful information regarding the process. This study deals with the experimental results obtained during BTA machining on SM55C, SM45C steel under differnt machining conditions.

• 한국지반공학회논문집
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• 제16권6호
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• pp.117-125
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• 2000

자가굴착식 프레셔미터 시험(Self-Boring Pressuremeter Test, SBPT)은 지반의 교란을 최소화할 수 있기 때문에 점성토의 비배수 전당강도($S_{u}$ )를 비교적 정확하게 평가할 수 있는 방법 중의 하나로 알려져 있으며, 많은 연구자들에 의하여 SBPT 결과로부터 $S_{u}$ 를 산정하는 여러 가지 방법들이 제안되었다. 본 연구에서는 국내 5개지역에서 총 33회의 SBPT를 수행한후, 기존에 제안된 여러 가지 방법들을 이용하여 $S_{u}$ 를 산정하고, 그 중 변형률 경화 거동을 보이는 지반에서의 $S_{u}$ 를 동일 현장에서 수행한 현장베인시험 결과와 비교. 분석하여 각 방법들의 적용성과 신뢰성을 분석하였다. 그리고, $S_{u}$ 산정 결과에 대한 프레셔미터 멤브레인의 유일한 길이의 영향을 수치해석으로 분석하였으며, 그 결과를 이용하여 기존의 접선영 방법(Subtangent method)을 보정하는 식을 제안하였다. 새로이 보정된 방법으로 산정한 $S_{u}$ 를 현장베인시험 결과와 비교하여 개선 효과를 확인하였다.

• 한국정밀공학회지
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• 제11권4호
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• pp.38-46
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• 1994

The vibration amplitude of boring bar is generally large at the tool tip, because it has the high length-diameter(L/D) ratio. A new dynamic cutting force model is presented by considering the change of shear angle under dynamic cutting. The boring bar is modelled as a cantilever with dynamic force acting at the tool end point. Based on this realistic continuous system model, the equation of motion of borring bar is solved by numerical computations. A good agreement is found between the proposed model and the experimental results.