• Title/Summary/Keyword: boring length

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A Study on Efficiency Improvement through Productivity Analysis Based on TBM Operation Data (TBM공법 적용 현장별 생산성 분석을 통한 효율성 개선 방안)

  • Park, Hong Tae;Song, Young Sun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.1D
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    • pp.71-77
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    • 2010
  • This study presented the operation method through of productivity on eight analysis work items (TBM boring, cutter check and exchange, TBM maintenance, succeeding facilities, reinforcement in tunnel, operation alternation, a tram car) which have developed equipment at WRITH with TBM a waterway tunnel works. It was inquired lose time with analyzed result by work items and removed lose time. It was analyzed TBM boring length, TBM boring length percentage and TBM boring length time. This study analyzed TBM operation utility factor of a foreign work with TBM operation boring length percentage, a monthly average boring length, pure boring length percentage etc. and assumed a monthly average boring length and a monthly average boring length of rise forecast. Based on analyzed Data, TBM boring has been forecasted propriety pure boring length at compressive strength $675{\sim}1662kgf/cm^2$.

탄소섬유 복합재료 보오링바의 Chatter 특성에 관한 연구

  • 김형철;김기수;함승덕;이대길;남궁석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.22-31
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    • 1991
  • Machining with boring bars frequently induce chatter vibration because of the low stiffness and damping of cantilever shape of boring bars. To increase stiffness and damping, a carbon fiber epoxy composite boring bar was designed, manufactured and tested. The natural frequency of the carbon fiber epoxy composite boring bar in the free-free end condition was incerased more than 50% over that of the steel boring bar, and the damping of the carbon fiber epoxy composite boring bar was also increased 450%. The fundamental natural frequency of the carbon fiber epoxycomposite boring bar in the cantilever beam condition was found to be increased 20-30% over that of the steel boring bar in overhang length range 140-200mm. In machining S45C tapered workpieces, the limit of the overhang length of the steel boring bar was about 170mm in cutting speed 140m/min.

A Study on the Dynamic Response Characteristics of Lathe Boring Bar (선반용 보링바의 동적응답특성 변동에 관한 연구)

  • Chun, Se-Ho;Ko, Tae-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.62-69
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    • 2010
  • Internal lathe machining with a boring bar is weak with respect to vibration because the bar is long and slender. Therefore, it is important to study the dynamic characteristics of a boring bar. The purpose of this study was to identify the effects of overhang and cutting conditions on the dynamic response characteristics of a boring bar. For an efficient experiment, an $L_g(3^3)$ orthogonal array was applied and the results were quantitatively analyzed by ANOVA. Overhang, feed per revolution, and depth of cut were selected as independent variables. Meanwhile, dynamic stiffness, damping ratio, damping coefficient, and acceleration were chosen as dependent variables. The vibration signal was obtained from an accelerometer attached to the boring bar, followed by visualization by a signal analyzer. The effect of overhang was found to have a significant effect on the dynamic stiffness, damping ratio, and damping coefficient, but the other variables did not. As the length of the overhang increased, the dynamic stiffness decreased and the damping ratio increased. In addition, the damping coefficient increased until the length of the overhang was 4D (where D is the shank diameter), after which it remained constant. The acceleration decreased until the overhang length was 4D, and then increased sharply when the overhang was increased further. From these results, the behavioral trend of the damping characteristics changed when its overhang length was 4D. Consequently, there is a critical point that the dynamic characteristics of boring bar change.

A Study on the Dynamic Characteristics of the Composite Boring Bar (복합재료 보링바의 동적 특성에 관한 연구)

  • 황희윤;김진국;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.206-210
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    • 2003
  • Machining of deep holes with conventional boring bars frequently induce chatter vibration because of their low dynamic stiffness which is defined as the product of static stiffness and damping of conventional boring bar materials. In addition, the specific stiffness ($E/{\rho}g$) of boring bars is more important than the static stiffness to increase the fundamental natural frequency of boring bars in high speed machining. Therefore, boring bar materials should have high static stiffness and high damping as well as high specific stiffness. The best way to meet requirements is to employ fiber reinforced composite materials for high speed boring bars because composite materials have high static stiffness, high damping and high specific stiffness compared to conventional boring bar materials. In this study, the dynamic characteristics of carbon fiber epoxy composite boring bars were investigated. From the metal cutting test, it was found that the chatter was not initiated up to the ratio of length to diameter of 10.7 at the rotating speed of 2,500 rpm.

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Study on the Workability of Raise Boring Machine in Korea (국내 Raise Boring Machine의 굴착능력에 관한 연구)

  • 이석원;조만섭;배규진
    • Tunnel and Underground Space
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    • v.13 no.3
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    • pp.196-206
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    • 2003
  • In order to investigate the workability of Raise Boring Machine(RBM) such as utilization, penetration rate and advance rate, a vertical shaft of 98 m in length and 3.05 m in diameter was constructed in the layer of conglomerate by using the RBM in this study. In addition, field data from tow different construction sites including water-pump power plant tunnel, roadway tunnel and mining tunnel by RBM were collected and analyzed. The results show that the average weekly bored length is 19.3 m and its average utilization is between 54.3 % and 75.1 % very higher than that of the TBM(Tunnel Boring Machine). It also turns out that the bit force increases linearly with respect to the increase of the RPM(revolution per minute) of RBM. However, the net penetration rate decreases with the increase of bit force, RPM of RBM and depth of shaft. The findings of this study can be used to provide the useful information for the design of shaft and the selection of RBM.

Numerical analysis of Self-Boring Pressuremeter test results using FEM - Consolidation characteristics of clay (유한요소해석을 이용한 SBP 시험의 결과해석 - 점성토 지반의 압밀특성)

  • 장인성;정충기
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.10a
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    • pp.67-74
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    • 1999
  • Self-Boring Pressuremeter Test(SBPT) is known to be the most effective in-situ test method which can reliably determine consolidation characteristics as well as deformation modules and untrained shear strength. In order to derive the coefficient of consolidation using SBPT results it is necessary to obtain the dissipation behavior from the pore pressure change with time during constant radial strain(generally 10%) and to derive the reliable time factor(Τ) from the analytical method which considers the real in-situ conditions. As previous studies on time factor are based on the assumptions of plane strain condition that the membrane of SBP is infinite, of untrained condition during the expansion of the probe and of elastic soil behavior during consolidation, these analyses can't consider the real boundary conditions and the real soil behaviour. In this study, consolidation analysis similar to real in-situ conditions including test procedure is conducted using finite element program which employs MCC model and Biot theory. Time factor considering the effects of finite membrane length, the total pressure change during consolidation and partial drainage is proposed and compared with previous results.

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Estimation of Optimum Pile length Using Various Prediction (다양한 예측기법을 이용한 현장타설말뚝의 최적길이 산정)

  • Choi, Young-Seok;Iim, Hyung-Joon;Song, Myung-Jun;Jang, Hak-Sung
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.700-707
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    • 2008
  • As plan connecting island to island or island to land is needed, a lot of long-span bridge is being designed lately in Southern part of Korea. With development of pile equipment, overhanging large-scaled concrete pile are adopted to foundation type of main tower or pylon. About the number of 15~30 group piles per tower foundation is designed to resist long-spaning super-structure load, but by restricted condition of site investigation cost, a few boring-hole tests are performed to identify sub-ground layers. Up to now, direct-curved method connecting two or three known boring logs and representative interval method are usually used to evaluate unknown depth and rock properties at locations where piles are constructed. Because this approach is not logical and so rough, much difference occurs between designed length of piles and real length of it. In this paper, using a lot of various prediction method(reciprocal distance method, inverse square distance method and kriging method etc.), we suggest optimum length of group piles.

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A Study on the Characteristics of CNC Deep Hole Machining for Marine Part Materias with the Single Tube System BTA Tools (싱글튜브시스템 BTA공구에 의한 박용부품소재의 CNC 심공가공 특성에 관한 연구)

  • 전태옥;전언찬;장성규;심성보
    • Journal of Ocean Engineering and Technology
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    • v.8 no.1
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    • pp.131-143
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    • 1994
  • The BTA(boring and trepanning association) deep hole machining has an increasing demands because of its wide applications and its good productivity. The main feature of the BTA tools is that the tool cutting edges are unsymmetrically located on the boring head. This provides a stabilizing cutting force resultant necessary for self guidance of the boring head. The BTA tools are capable of machining for having a large length to diameter ratio in single pass. A study of the accuracy and surface finish of holes produced would reveal quite useful information regarding the process. This study deals with the experimental results obtained during BTA machining on SM55C, SM45C steel under differnt machining conditions.

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Determination of Undrained Shear Strength of Clayey Soils from Self-Boring Pressuremeter Test (자가굴착식 프레셔미터 시험을 이용한 비배수 전당강도 산정)

  • 장인성;권오순;정충기;김명모
    • Journal of the Korean Geotechnical Society
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    • v.16 no.6
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    • pp.117-125
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    • 2000
  • 자가굴착식 프레셔미터 시험(Self-Boring Pressuremeter Test, SBPT)은 지반의 교란을 최소화할 수 있기 때문에 점성토의 비배수 전당강도($S_{u}$ )를 비교적 정확하게 평가할 수 있는 방법 중의 하나로 알려져 있으며, 많은 연구자들에 의하여 SBPT 결과로부터 $S_{u}$ 를 산정하는 여러 가지 방법들이 제안되었다. 본 연구에서는 국내 5개지역에서 총 33회의 SBPT를 수행한후, 기존에 제안된 여러 가지 방법들을 이용하여 $S_{u}$ 를 산정하고, 그 중 변형률 경화 거동을 보이는 지반에서의 $S_{u}$ 를 동일 현장에서 수행한 현장베인시험 결과와 비교. 분석하여 각 방법들의 적용성과 신뢰성을 분석하였다. 그리고, $S_{u}$ 산정 결과에 대한 프레셔미터 멤브레인의 유일한 길이의 영향을 수치해석으로 분석하였으며, 그 결과를 이용하여 기존의 접선영 방법(Subtangent method)을 보정하는 식을 제안하였다. 새로이 보정된 방법으로 산정한 $S_{u}$ 를 현장베인시험 결과와 비교하여 개선 효과를 확인하였다.

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Dynamic behavior of boring bar with continuous system analysis (연속계 해석에 의한 보오링 바의 동적 거동에 관한 연구)

  • Kim, Jeong-Suk;Kang, Myeong-Chang;Park, Soo-Kil
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.38-46
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    • 1994
  • The vibration amplitude of boring bar is generally large at the tool tip, because it has the high length-diameter(L/D) ratio. A new dynamic cutting force model is presented by considering the change of shear angle under dynamic cutting. The boring bar is modelled as a cantilever with dynamic force acting at the tool end point. Based on this realistic continuous system model, the equation of motion of borring bar is solved by numerical computations. A good agreement is found between the proposed model and the experimental results.

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