• 대한금속재료학회지
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• 제49권1호
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• pp.85-91
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• 2011

Alnico magnets can be used as magnetic bearings for the precise electric power measuring instruments such as watt-hour meters because they have high remanence ($B_r$), relatively high maximum energy product ($(BH)_{max}$), and excellent temperature stability. In this study, Alnico composite magnets were fabricated by appropriately mixing alnico alloy powders with epoxy resin and binder. The Alnico powders mixed with epoxy resin and a hardening agent with a mixing ratio of 96:4 were pressed and then cured to be a toroid-type ring magnet with an outer diameter (${\Phi}_{out}$) of 15 mm, an inner diameter (${\Phi}_{in}$) of 6.5 mm and a thickness (t) of 2.5 mm, respectively. The magnetic properties of the Alnico ring magnets were varied with the mixing ratio of Alnico powders that possess different average particle sizes. The Alnico ring magnet prepared by mixing 5 wt% of $50{\mu}m$ (small size) powder, 15~20 wt% of $150{\mu}m$ (medium size) powder, and 75~80 wt% of $300{\mu}m$ (large size) powder showed the best magnetic properties (remanent induction, coercive force, maximum energy product, and surface flux density). In addition, measurements of temperature and moisture characteristics for the Alnico ring magnets showed that the surface flux densities of the N and S poles decreased little and the repulsive distance between the magnets decreased as small as 0.05 mm after 10 days.

• 전기학회논문지
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• 제56권1호
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• pp.57-65
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• 2007

Along with the development of power electronics and magnetic materials, permanent magnet (PM) brushless direct current (BLDC) motors are now widely used in many fields of modern industry BLDC motors have many advantages such as high efficiency, large peak torque, easy control of speed, and reliable working characteristics. However, Compared with the other electric motors without a PM, BLDC motors with a PM have inherent cogging torque. It is often a principle source of vibration, noise and difficulty of control in BLDC motors. Cogging torque which is produced by the interaction of the rotor magnetic flux and angular variation in the stator magnetic reluctance can be reduced by sinusoidal air-gap flux density waveform due to reduction of variation of magnetic reluctance. Therefore, this paper will present a design method of magnetizing system for reduction of cogging torque and low manufacturing cost of BLDC motor with isotropic bonded neodynium-iron-boron (Nd-Fe-B) magnets in ring type by sinusoidal air-gap flux density distribution. An analytical technique of magnetization makes use of two-dimensional finite element method (2-D FEM) and Preisach model that expresses the hysteresis phenomenon of magnetic materials in order for accurate calculation. In addition, For optimum design of magnetizing fixture, Factorial design which is one of the design of experiments (DOE) is used.

• Journal of Magnetics
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• 제4권2호
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• pp.52-54
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• 1999

Injection molding is one of the methods to prepare dielectromagnets-permanent magnets made from hard magnetic powder (or from mixture of powders) bonded by dielectric materials. Magnetic properties of dielectromagnets are worse than those of sintered magnets made from the same hard magnetic powders, but this type of the permanent magnet has many advantages. One of them is simpler technology-easier in comparison to the technology of sintered magnets. The injection molded dielectromagnets do not need any final treatment. This technology permits to control magnetic, thermal and mechanical properties of dielectromagnets. The main chracteristics of dielectormagnets are magnetic properties, however mechanical properties have serious influence onto a range of their applications. The main factors shaping mechanical properties have serious influence onto a range of their applications. The main factors shaping mechanical properties of dielectromagnets are the kind and quantity of resin and the technology. The purpose of this investigateion was to find the correlation between infection conditions and the mechanical properties of dielectromagnets. Influence of two parameters of injection, temperature and pressure on mechanical and magnetic properties of dielectromagnets were not significantly changed. Increasing of pressure of injection also does not influence on mechanical properties of analysed samples, however increasing of temperature of injection significantly improved both compression and bending strength.

• 한국표면공학회지
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• 제36권2호
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• pp.148-154
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• 2003

Short ($\tau$=40 $mutextrm{s}$) and high-voltage ($U_{sub}$=2~8 kV) negative substrate bias pulses were used to assist pulsed magnetron sputtering DLC films deposition. Space- and time-resolved probe measurements of the plasma characteristics have been performed. It was shown that in case of high-voltage substrate bias spatial non-uniformity of the magnetron discharge plasma density greatly affected DLC deposition process. By Raman spectroscopy it was found that maximum percentage of s $p^3$-bonded carbon atoms (40 ~ 50%) in the coating was attained at energy $E_{c}$ ~700 eV per deposited carbon atom. Despite rather low diamond-like phase content these coatings are characterized by good adhesion due to ion mixing promoted by high acceleration voltage. Short duration of the bias pulses is also important to prevent electric breakdowns of insulating DLC film during its growth.wth.

• 한국자기학회지
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• 제11권5호
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• pp.232-238
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• 2001

Nano결정립 N $d_2$F $e_{14}$B+F $e_3$B 복합상 자성 압분체의 탈자화 현상을 자기특성 변화 및 $\delta$M측정에 의해 분석하였다. 초기 조성 N $d_4$F $e_{73.5}$ $Co_3$H $f_{0.5}$G $a_{0.5}$ $B_{18.5}$의 최대자기에너지적은 리본상태에서 14 MGOe, 분말 압분체에서 6.5 MGOe로 크게 감소하였다. 이러한 현상은 복합상의 리본상태에서 존재하는 교환상호작용력이 분말 압분체에서는 나타나지 않고, 정자장 작용에 의한 탈자화로 인해 잔류자속밀도가 크게 감소한 결과이다. 이는 급냉리본(bulk) 보다 압분체상태에서 정자장 상호작용력이 교환상호작용력보다 더 크게 작용하는 결과로 해석된다. 또한, 자성체 리본을 분쇄하는 과정에서 발생한 응력도 자기특성을 감소시키는 요소임을 확인하였다.하였다.하였다.

• 한국자기학회지
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• 제3권1호
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• pp.34-40
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• 1993

급속냉각기술로 제조된 $Nd_{10.5}Fe_{79}Co_{2}Zr_{1.5}B_{7}$ 합금분말을 사용하여 사출성형용 자성 펠렛을 제조하였다. 입도분포가 다른 두 종류의 분말($38~75\;\mu\textrm{m}$ 및 $75~50\;\mu\textrm{m}$)을 사용하여 열가소성(Nylon 6) 펠렛을 제조한 후 자성분말의 임계분율(critical volume fraction) 을 결정하고 수지자석의 성형밀도에 따른 자기특성을 고찰하였다. Nylon 6 수지를 사용한 Nd-Fe-Co-Zr-B계 펠렛은 분말입도가 $38~75\;\mu\textrm{m}$인 경우 임계 부피분율은 70%로 나타났고, 그때의 성형밀도는 이론밀도 의 90%를 상회 했으나 $75~150\;\mu\textrm{m}$ 분말의 경우는 같은 분율에서 이론밀도의 87% 수준에 머물렀다. 최적의 자기특성은 분말에 윤활제로서 silicone oil만을 0.5wt.% 첨가한 경우이며 이때의 자기특성으로, $(BH)_{max}=5.2\;MGOe,\;B_{r}=5.1\;kG$ 그리고 $_{i}H_{c}=8.8\;kOe$의 높은 수준을 보였다. Nylon 6수지자석의 성형밀도를 예측할 수 있는 경험식으로서, ${\rho}(g/cm^{3})=1.1+K.V_{s}$을 얻었으며 K(5.3~5.6)는 자성분말 입도에 따른 기울기 상수이고 $V_{s}$는 분말의 부피분율이다.