• Title/Summary/Keyword: bolt-deformation

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A Study on Structural Safety Analysis of Hub Space (허브스페이스의 구조적 안전성 해석에 대한 연구)

  • Han, Moonsik;Cho, Jaeung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.352-359
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    • 2015
  • This study investigates the analysis result of structure and fatigue due to the models of the hub space with bolt joint at wheel and the existence or nonexistence of hub ring as the part of suspension system of vehicle. As the static analysis result, the structural vulnerability can be found at hub bolt and the center of wheel at three models. Model 2 and 3 have nearly same deformation and model 1 can be endured at the least load among three models. As the fatigue analysis result, fatigue lives of three models are same at the severest load of SAE bracket history. As many screw threads of weak bolts are jointed in case of model 1, model 1 is shown to be the weakest at fatigue damage among three models. By the result of this study, model 1 with bolt joint becomes most weakest among three models. As model 2 with no hub ring and model 3 with hub ring have the nearly same states of analysis results, hub ring is shown to have no influence on the safety of automotive driving.

Load-Deformation Relationship of Single Bolted Connections (단일볼트 지압접합부의 힘-변형관계)

  • Kim, Dae Kyung;Lee, Cheol Ho;Jin, Seung Pyo;Yoon, Seong Hwahn
    • Journal of Korean Society of Steel Construction
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    • v.29 no.5
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    • pp.341-352
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    • 2017
  • Well designed group bolted connections can exhibit excellent ductile behavior through the bearing mechanism until the occurrence of shear rupture in the bolt or in the connecting plate. This excellent ductility can be utilized in favor of economical connection design. In this study, comprehensive tests on single-bolt bearing connections were conducted and analyzed considering bearing boundary conditions. The primary objective was to propose a generalized bearing strength and load-deformation relationship that can be used for designing group-bolted connections. To this end, new bearing strength formula, deformation limits as well as new load-deformation relationship were first proposed. Especially the proposed load-deformation relationship can reflect the stiffness, strength, and geometrical boundary conditions of the joint. The proposed formula and relationship are validated based on test results.

Influence of stiffeners on the performance of blind-bolt end-plate connections to CFST columns

  • Ding, Fa-xing;Pan, Zhi-cheng;Liu, Peng;Huang, Shi-jian;Luo, Liang;Zhang, Tao
    • Steel and Composite Structures
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    • v.36 no.4
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    • pp.447-462
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    • 2020
  • The paper aims to investigate the mechanical mechanism and seismic effect of stiffeners in blind bolt endplate connection to CFST column. A precise 3D finite element model with considering the cyclic properties of concrete and steel materials was established, and the efficiency was validated through monotonic and cyclic test data. The deforming pattern and the seismic performance of the unstiffened and stiffened blind bolt endplate connections were investigated. Then a parametric analysis was conducted to analyze the contribution of stiffeners and the joint working behaviors with endplate under cyclic load. The joint stiffness classifications were compared and a supplement stiffness classification method was proposed, and the energy dissipation ability of different class connections were compared and discussed. Results indicated that the main deformation pattern of unstiffened blind bolt endplate connections was the local bending of end plate. The vertical stiffeners can effectively alleviate the local bending deformation of end plate. And influence of stiffeners in thin endplate and thick endplate was different. Based on the stiffness of external diaphragm welded connection, a more detailed rigidity classification was proposed which included the pin, semi-rigid, quasi-rigid and rigid connection. Beam was the main energy dissipation source for rigid connection. For the semi-rigid and quasi-rigid connection, the extended endplate, stiffeners and steel beam would all participate in the energy dissipation.

A Case Study on Axial Forces of Cable-band Bolts in Domestic Suspension Bridge (국내 현수교량의 케이블 밴드볼트 축력관리 및 검토사례)

  • Park, Si-Hyun;Jung, Woo-Young;Kim, Hyun-Woo;You, Dong-Woo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.2
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    • pp.1-7
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    • 2018
  • Suspension bridge cables made of high strength steel wires require periodical maintenance in accordance with the axial force of cable-band bolts, since the bolts in suspension bridges can undergo tension decrease due to creep of cable wires, bolt relaxation, load fluctuation, and cable re-arrangement, etc. Consequently, this study is aimed at investigating and subsequently evaluating the critical factors with respect to the bolt tension-decrease phenomenon in SR suspension bridge in Korea, based on field monitoring, theoretical studies, and field record management works. From the observation, it is interesting to note that the decrease in the bolt tension force is typically accompanied by plastic deformation of the zinc plating layers in the cable wires. In addition, a framework corresponding to generic methodologies to characterize the deformation in terms of the bolt tension-decrease and long-term history management has been developed in this exploratory study.

A Safety about the Pipe Joint with Nonlinear Property (비선형 특성을 갖는 파이프 연결부에 대한 안전성)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.2
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    • pp.3-8
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    • 2007
  • Nonlinear property and contact matter are analyzed about the pipe applied with internal pressure through this study. The weakest part and its safety can be examined. Maximum equivalent stress is shown at the contact surface between bolt and nut. The value of contact stress with the pressure of 12MPa is increased 1.4 times as large as that with no pressure. The maximum contact pressure is shown at the clamp corner of the external surface on pipe. The value of contact pressure with the pressure of 12MPa is increased 1.4 times as large as that with no pressure. The radial deformation with no pressure is also increased greatly at the middle part of internal surface on pipe. But this maximum deformation on pipe with the pressure of 12MPa is shown at the part far away the support of pipe. This value is increased 5.7 times as large as that value with no pressure. As contact status, the sticking occurs most at the external surface of pipe. It also tends to occur at the contact surface between bolt and nut. At the external surface of pipe, the sticking in case of the pressure of 12MPa occurs more than that in case of no pressure.

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Finite Element Analysis of Manufacturing Process of a 12 Point Flange Head Bolt with Emphasis on Thread Rolling Process (나사전조공정을 중시한 12각플랜지볼트의 나사제조공정의 유한요소해석)

  • Jang, S.J.;Lee, M.C.;Shim, S.H.;Son, Y.H.;Yoon, D.J.;Joun, M.S.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.248-252
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    • 2010
  • In this paper, three-dimensional finite element analysis of thread rolling process of a 12 point flange head bolt is conducted using a rigid-plastic finite element method based metal forming simulator AFDEX 3D. A whole sequence of cold forming processes of a long shaft bolt composed of four forging stages and final thread rolling process is simulated to reveal the mechanism of thread formation. A mesh density control function is applied near the major plastic deformation region to achieve computational efficiency. It has been shown both numerically and experimentally that longitudinal lengthening or shortening is negligible in thread rolling.

Special Simulation Technique of Multi-Faced Long Bolt Forging Process (장축 다각 볼트 제조공정의 시뮬레이션 기술)

  • Han, S.S.;Eom, J.G.;Jang, S.M.;Lee, M.C.;Joun, M.S.;Kang, S.J.;Son, Y.R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.44-47
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    • 2009
  • In this paper, limitation of rigid-plastic finite element method caused from rigid-plasticity assumption and numerical problem is investigated in detail and a useful scheme is proposed to get rid of the plastic deformation in rigid or elastic region. A typical example of a possible long bar extrusion process is given, which may be impossible to simulate without using the proposed scheme. The scheme is successfully applied to simulating the long bolt forging processes.

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The Review of Bolt-Assembled Car body Structure for Modularization (모듈화를 위한 차체 볼팅 조립구조에 대한 고찰)

  • Choi, Won-Ho;Chang, Dong-Hwa;Jeon, Si-Hyun
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1661-1667
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    • 2008
  • Recently, a rolling stock has been requiring more efficient manufacturing method than welding for the improved quality and the enhanced fabrication of car body structure. As an alternative, modularization of car body structure is being studied. Accordingly, rolling stock manufacturers need to make it possible to develop a variety of rolling stock vehicles made from modularized sub-blocks in order to meet various customer's demands. The bolt-assembled car body structure for modularization is known to have many advantages over the existing weld-assembled method and is free from the possible welding defects, such as welds between dissimilar metals, crack, deformation and loss of strength. Consequently, we can have the improved overall quality, the reduced man powers for assembly and the satisfied strength of car body structure. The review is about the bolt-assembled car body structure for modularization to assure global competitiveness and an enhanced technique in terms of assembly methodology of car body structure.

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Prediction of Joining Torque for Bit Depth of Subminiature Bolt (초소형 볼트의 비트 깊이에 따른 체결 토크 예측)

  • Lee, Hyun-Kyu;Park, Keun;Ra, Seung-Woo;Kim, Jong-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.917-923
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    • 2014
  • Subminiature joining bolts are required for the electronic parts of gadgets such as mobile phones and watch phones. During the miniaturization of bolt heads, it is difficult to obtain sufficient joining force owing to the risk of shear fracture of the bolt head or severe plastic deformation on the bit region. In this study, the maximum joining torque for the bit depth was predicted using finite element analysis. A shear fracture test was conducted on a wire used in bolt forming. The results of this test were subjected to finite element analysis and a fracture criterion was obtained by comparing the experimental and analysis results. The shear fracture of the bolt head during joining was predicted based on the obtained criterion. Furthermore, the maximum joining torque was predicted for various bit depths. Fracture on the boundary between the bolt head and thread was found to occur in lower joining torque as bit depth increases.

Ultimate Behavior of High-Tension Bolted Joints Considering Plate Thickness and Bolt Size (판 두께와 볼트 크기를 고려한 고장력 볼트 이음부의 극한 거동)

  • Kim, Sung-Bo;Choi, Jong-Kyoung;Heo, In-Sung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.5
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    • pp.515-524
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    • 2008
  • The ultimate behavior of high-tension bolted joints with various plate thickness and bolt size is investigated using nonlinear F.E. analysis and experimental study. The relation with sliding load, bolt deformation, and failure modes are presented based on plate thickness and bolt size. Three kinds of the bolt diameter(M20, M22, M24) and five types of the steel plates (l2mm, 16mm, 20mm, 30mm, 40mm) are considered for the ultimate behavior of the bolted joints. The numerical model, constructed by commercial F.E. program, ABAQUS, of ultimate behavior of bolted joints is introduced and verified by experimental results. The force-displacement and force-axial strain relations are measured and compared with the results by 3D finite element analysis.