• 제목/요약/키워드: bolt-deformation

검색결과 107건 처리시간 0.026초

볼트의 변형을 고려한 강재 조립 합성보의 휨거동 (Flexural Behavior of Steel Composite Beam with Built-up Cross-section Considering Bolt Deformation)

  • 김성보;김훈겸;정경환;한만엽;김문영
    • 한국전산구조공학회논문집
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    • 제21권1호
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    • pp.43-50
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    • 2008
  • 본 연구에서는 볼트의 변형을 고려한 강재 조립 합성보의 휨거동에 대한 해석기법 및 결과가 제시되었다. 볼트의 변형, 합성효과 및 접촉면의 마찰이 합성보의 휨거동에 끼치는 영향을 파악하였다. 볼트의 변형이 합성보의 휨거동에 끼치는 영향을 고려하기 위하여, 구조해석 프로그램인 ABAQUS의 Nonlinear Spring요소를 사용하였으며 볼트의 변형을 고려하지 않은 결과와 비교하였다. 유한요소 모델에 의해서 처짐, 휨응력, 전단응력이 계산되었으며 이런 결과는 완전 비합성보, 부분 합성보 및 완전 합성보의 해석 값과 비교되었다. 해석결과 합성보의 거동은 강재의 마찰보다 볼트의 갯수로 표현되는 합성률에 크게 영향을 받았다. 특히 합성률이 50%이상이 되면 볼트의 변형을 고려한 합성보의 휨거동은 완전합성보와 유사하게 나타났다.

디스크 브레이크 허브 볼트의 억지 끼워 맞춤에서 발생하는 소성변형의 해석 (An Analysis of Plastic Deformation Developed During Interference Fitting of Disk Brake Hub Bolt)

  • 이요셉;곽시영;강신일
    • 소성∙가공
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    • 제17권6호
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    • pp.407-411
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    • 2008
  • A brake system in automobile is one of the important parts that directly affect the safety of passengers. Particularly, disk brake module is applied to almost all kinds of automobile brake system due to its remarkable braking power and braking distance. In the disk brake module of an automobile, the bolt for tire wheel is assembled to the disk brake hub by interference fit(bolt pressing process). The process induces small deformation whose range is within tens of ${\mu}m$ and this deformation may cause the runout badness of the whole disk brake module, and even braking problems such as judder or squeal phenomena which makes the loss of braking efficiency. In this study, bolt pressing fit into hub was simulated by $ANSYS^{TM}$, a commercial structure analysis program. Also, the aspect and the cause of hub displacement were analyzed and the solution for decreasing runout of hub was proposed.

New reinforcement algorithms in discontinuous deformation analysis for rock failure

  • Chen, Yunjuan;Zhu, Weishen;Li, Shucai;Zhang, Xin
    • Geomechanics and Engineering
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    • 제11권6호
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    • pp.787-803
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    • 2016
  • DDARF (Discontinuous Deformation Analysis for Rock Failure) is a numerical algorithm for simulating jointed rock masses' discontinuous deformation. While its reinforcement simulation is only limited to end-anchorage bolt, which is assumed to be a linear spring simply. Here, several new reinforcement modes in DDARF are proposed, including lining reinforcement, full-length anchorage bolt and equivalent reinforcement. In the numerical simulation, lining part is assigned higher mechanical strength than surrounding rock masses, it may include multiple virtual joints or not, depending on projects. There must be no embedding or stretching between lining blocks and surrounding blocks. To realize simulation of the full-length anchorage bolt, at every discontinuity passed through the bolt, a set of normal and tangential spring needs to be added along the bolt's axial and tangential direction. Thus, bolt's axial force, shearing force and full-length anchorage effect are all realized synchronously. And, failure criterions of anchorage effect are established for different failure modes. In the meantime, from the perspective of improving surrounding rock masses' overall strength, a new equivalent and tentative simulation method is proposed, it can save calculation storage and improve efficiency. Along the text, simulation algorithms and applications of these new reinforcement modes in DDARF are given.

볼트 전단파단이 지배하는 지압형식 볼트접합부의 힘-변형 관계 (Force-Deformation Relationship of Bearing-Type Bolted Connections Governed by Bolt Shear Rupture)

  • 김대경;이철호;진승표;윤성환
    • 한국강구조학회 논문집
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    • 제27권1호
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    • pp.1-12
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    • 2015
  • 잘 접합된 볼트접합부는 볼트의 전단파단이 발생할 때 까지 지압 메커니즘에 의하여 훌륭한 연성거동을 보인다. 이러한 볼트접합부에 내재된 연성 능력을 최대한 활용한다면 중력하중, 풍하중, 지진하중 등 다양한 하중에 대하여 활용하여 접합비용의 경제성 제고에 기여할 수 있다. 편심하중을 받는 볼트접합부의 경우 보수적인 탄성해석법과 합리적으로 볼트접합부의 연성거동을 활용할 수 있는 극한강도 해석법이 존재하나 기존의 극한강도해석법은 오늘날 다양한 소재와 설계조건의 다양화에도 불구하고 하나의 소재와 조건으로 이루어진 실험식에 의존하고 있다. 본 연구의 주된 목적은 체계화된 단일볼트의 실험을 기반으로 볼트의 일반화된 힘-변형 관계식을 정립하는 것이다. 실험결과를 토대로 볼트접합부의 기하학적인 요소(볼트의 직경, 플레이트의 두께) 및 강도가 힘-변형 관계에 주된 영향을 미치는 요소라는 것을 알 수 있다. 실험결과를 순간중심회전법에 적용하여 보다 정확하고 경제적인 편심하중을 받는 군볼트 접합부 설계가 가능하다.

소성역체결 볼트의 체결력과 마찰계수에 관한 연구 (Study on the Tightening Force and the Friction Coefficient in a Bolt tightened upto the Plastic Range)

  • 손승요;신근하
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1994년도 봄 학술발표회 논문집
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    • pp.33-37
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    • 1994
  • When a bolt is tightened up to the range of plastic deformation, yielding is governed by the combined stresses due to the axial force developed in the bolt and the frictional torque developed on the thread in contact with the nut. Consideration is taken account of the fact that the unused portion of the thread has least sectional area being subject to initial yielding. Once yielding has taken place some strain hardening effect will result, Incremental stress-strain relations are used to treat the continued yielding, which is equivalent to treat continued yielding as if summing up the effects of thin walled cylinders subject to plastic deformation. M10 bolts of common and fine series thread are used for computational purposes. Variation of axial forces and frictional torques vs. the frictional coefficients tare presented together with other plots showing some characteristics of bolt under plastic deformation.

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디스크 브레이크 허브 볼트의 억지 끼워 맞춤에서 발생하는 소성변형의 해석 (An analysis of plastic deformation occurring by interference fit of disk brake hub bolt)

  • 이요셉;곽시영;강신일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.238-241
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    • 2008
  • A brake system in automobile is one of the important parts that directly affect the safety of passengers. Particularly, disk brake module is applied to almost all kinds of automobile brake system due to its remarkable braking power and braking distance. In the disk brake module of an automobile, the bolt for tire wheel is assembled to the disk brake hub by interference fit (bolt pressing process). The process induces small deformation whose range is within tens of ${\mu}m$ and this deformation may cause the runout badness of the whole disk brake module, and even braking problems such as judder or squeal phenomena which makes the loss of braking efficiency. In this study, bolt pressing fit into hub was simulated by $ANSYS^{TM}$, a commercial structure analysis program. Also, the aspect and the cause of hub displacement were analyzed and the solution for decreasing runout of hub was proposed.

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고력볼트의 변형능력을 향상시킨 강구조 보-기둥 접합부의 제안 (A Proposal of Steel Structure Beam-to-Column Connection Appling High Strength Bolt Improved in Deformation Capacity)

  • 김승구;이승재;오상훈;강창훈
    • 한국공간구조학회:학술대회논문집
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    • 한국공간구조학회 2006년도 춘계 학술발표회 논문집 제3권1호(통권3호)
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    • pp.182-188
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    • 2006
  • This study propose cutting body portion-high strength bolts to improve deformation capacity of High strength bolts, which are the mechanical fasteners used for End-plate connection. And, we report that loading test results of steel beam-to-column connection using high deformation capacity-high strength bolts in accordance with SAC2000 loading program. As a result, the initial stiffness and the maximum strength of the connection using high deformation capacity-high strength bolts, are approximately the same in comparison with those of the end-plate connection using the existing high strength bolts. But the deformation capacity of the connection is more than twice as much as those.

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Al-Zn-Mg-Sc 알루미늄 합금 볼트 성형에 관한 연구 (A Study on Forming of Al-Zn-Mg-Sc Aluminum Alloy Bolts)

  • 윤덕재;함승연;이용신
    • 소성∙가공
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    • 제21권7호
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    • pp.447-452
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    • 2012
  • This paper is concerned with forming of Al-Zn-Mg-Sc aluminum alloy bolts, focusing on the effects of heat treatment and age-hardening on the formability and ductile damage evolution. Both experimental and finite element studies were performed. From the experiments, it is observed that the heat treatment or the normalization of Al-Zn-Mg-Sc aluminum alloy increases its formability dramatically resulting in successful bolt forming, while the effects of age-hardening at room temperature on the stress-strain relationship and formability are not very critical. Deformation characteristics such as distribution of effective stress and strain, material flow, and ductile damage evolution during bolt forming are examined using a commercial finite element package, Deform-2D. It should be noted that the extrusion load predicted by the finite element method matches well the experiment results. The finite element predictions on the deformation characteristics support the experimental observations such as fracture of bolt head flange, material flow, and distribution of hardness.

소성역 체결 볼트의 기계적 거동 유한요소해석 (Finite Element Analysis of Mechanical Behavior of Bolt Tightened in Plastic Region)

  • 조성산;신천세
    • 한국자동차공학회논문집
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    • 제18권3호
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    • pp.37-42
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    • 2010
  • Plastic region tightening is widely used in critical bolted joints in internal combustion engines in order to reduce the engine weight by maximizing the use of load-carrying capacity of bolt. Mechanical behavior of bolt tightened in plastic region under external axial tensile load is investigated for various friction conditions using three dimensional finite element analysis. The behavior of bolt tightened in elastic region as well as that in tensile test are investigated for comparison. Tightening process is simulated by rotating the bolt in order to examine the friction effect realistically. It is revealed that the bolt tightened in plastic region can carry more external load until the joint is opened, and yields at lower bolt load than the bolt tightened in elastic region. The friction coefficient has effect on the yield load, but not on the load-carrying capacity. Moreover, the scatter in the bolt preload due to friction begins with plastic deformation of bolt in the angle tightening control, whereas it begins with the onset of tightening in the torque tightening control. The observations are interpreted with the residual torsional stress in the bolt generated during the tightening.

소성역체결 볼트의 체결력과 마찰계수에 관한 연구 (Study on the Clamping Force and the Friction Coefficient in a Bolt tightened up to the Plastic Range)

  • 손승요;신근하
    • 전산구조공학
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    • 제7권3호
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    • pp.133-141
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    • 1994
  • 강도활용을 극대화한 볼트의 소성역체결시 볼트의 항복은 볼트에 발생한 인장응력과 너트 나사산과의 접촉면에서 오는 마찰토오크에 의한 전단응력과의 조합에 의한 영향을 받는다. 볼트는 최소단면적인 나사부중 너트와 물리지 않은 여우나사부에서 먼저 항복을 일으킨다. 볼트재료는 대체로 항복과 더불어 소성경화를 보이며 그 정도는 고강도재료에서 인장강도의 10%정도이다. 본 연구에서는 소성역체결시의 거동해석을 변형도증분이론에 의거 해석하였다. 항복은 최소단명이 원통의 표면에서 시작되며 이를 두께가 얇은 원통으로 취급하였다. 항복의 전파는 이들 얇은 원통이 체결이 진행됨에 따라 순차적으로 항복에 이르는 것으로 보고 이 얇은 원통들을 항복시키는데 필요한 축력과 토오크를 합하여 체결종료시의 볼트축력과 (나사면마찰) 토오크로 하였다. M10미터 가는 나사를 계산과 실험에 사용하였다. 축력과 마찰토오크의 마찰계수에 대한 변화관계를 보여주는 그래프와 더불어 실험에서 사용한 볼트의 설계보조 선도를 제시하였다. 이 설계보조용 선도는 실험실에서 얻어진 토오크계수와 마찰계수와의 관계를 그린 것으로 윤활, 포면처리등 현장조건에 따라 달라진 마찰계수를 적절히 취급하는데 효과적으로 활용이 가능하다.

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