• 제목/요약/키워드: bolt failure

검색결과 202건 처리시간 0.025초

파형강판 볼트 이음부의 피로성능에 관한 실험적 연구 (An Experimental Study on the Bolted Connection Fatigue Capacity of Corrugated Steel Plates)

  • 오홍섭
    • 한국구조물진단유지관리공학회 논문집
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    • 제18권2호
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    • pp.54-63
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    • 2014
  • 파형강판 구조물은 강판 세그먼트를 현장에서 볼트연결하고, 양질의 뒷채움 시공을 통해 시공성을 높일 수 있기 때문에 최근 생태통로, 소규모 교량 및 관로 등에 폭넓게 시공되고 있다. 본 연구는 휨하중을 받는 볼트연결된 파형강판 세스먼트의 정적 및 피로거동을 실험적으로 분석하였다. 피로거동을 분석하기 위하여 볼트 직경, 와셔와 같은 연결부 상세를 실험변수로 하였으며, 실험에 사용된 실험체의 파형의 제원은 $400{\times}150$ mm이다. 정적실험 결과 모든 실험체의 실험 극한강도가 이론강도보다 높게 나타났으며, 강판의 지압 및 상부강판 볼트구멍의 찢김에 의해 파괴되었다. 6mm와 7mm 강판에 대하여 하중범위 209kN에서 517kN사이로 피로실험을 수행하였으며, 실험결과 정적 파괴시의 강판지압과 찢김파괴에서 피로실험시에는 강판지압과 볼트 전단의 형태로 변화하였으며, 2백만회 피로한계는 대략 85MPa로 분석되었다.

항공기 조향장치 파손원인 사례연구 (A Case Study on the Fracture of Steering Apparatus for Aircraft)

  • 박성지
    • 한국안전학회지
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    • 제28권3호
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    • pp.29-32
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    • 2013
  • An aircraft made an emergency landing through the loss of capability controlling steering. A torsion link which is a part of steering apparatus has been adrift from the steering system and the bolt connected to the steering link has fractured. At the same time, the FLIR(Forward Looking Infrared Radar) mounted in front of the steering link has been also damaged. In the early of this investigation, we considered the failure of the FLIR had occurred first, that FLIR hit the steering link and finally the bolt fractured. The fractured section of the bolt has shown a beach mark and a dimple mark as well. The outside of the bolt has shown a large deformation by a heavy load. As a result, we have found out what the cause of the heavy load and the fractures for bolt, link and FLIR have occurred in what order.

Design Optimization of Double-array Bolted Joints in Cylindrical Composite Structures

  • Kim, Myungjun;Kim, Yongha;Kim, Pyeunghwa;Park, Jungsun
    • International Journal of Aeronautical and Space Sciences
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    • 제17권3호
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    • pp.332-340
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    • 2016
  • A design optimization is performed for the double-bolted joint in cylindrical composite structures by using a simplified analytical method. This method uses failure criteria for the major failure modes of the bolted composite joint. For the double-bolted joint with a zigzag arrangement, it is necessary to consider an interaction effect between the bolt arrays. This paper proposes another failure mode which is determined by angle and distance between two bolts in different arrays and define a failure criterion for the failure mode. The optimal design for the double-bolted joint is carried out by considering the interactive net-tension failure mode. The genetic algorithm (GA) is adopted to determine the optimized parameters; bolt spacing, edge distance, and stacking sequence of the composite laminate. A purpose of the design optimization is to maximize the burst pressure of the cylindrical structures by ensuring structural integrity. Also, a progressive failure analysis (PFA) is performed to verify the results of the optimal design for the double-bolted joint. In PFA, Hashin 3D failure criterion is used to determine the ply that would fail. A stiffness reduction model is then used to reduce the stiffness of the failed ply for the corresponding failure mode.

복합재-알루미늄 이종재료 하이브리드 체결부 강도 특성에 관한 연구 (Strength of Composite-to-Aluminum Bonding and Bolting Hybrid Joints)

  • 정재우;김태환;권진희;최진호
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.57-60
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    • 2005
  • Composite-to-aluminum joins were tested to get failure loads and modes for three types of joins; adhesive bonding, bolt fastening, and adhesive-bolt hybrid joining. Film type adhesive FM73 and paste type adhesive Cytec EA9394S were used for aluminum and composite bonding to make a double-lap joint. A digital microscope camcorder was used to monitor the failure initiation and propagation. It was found that the hybrid joining is an effective method to strengthen the joint when the mechanical fastening is stronger than the bonding as in the case of using the paste type adhesive. On the contrary, when the strength of the bolted joint is lower than the strength of the bonded joint as in the joint with the film type adhesive, the bolt joining contribute little to the hybrid joint strength.

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유도가열시스템의 구성부품에 대한 강건설계 (Robust Design for Parts of Induction Bolt Heating System)

  • 김두현;김성철;이종호;강문수;정천기
    • 한국안전학회지
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    • 제36권2호
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    • pp.10-17
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    • 2021
  • This paper presents the robust design of each component used in the development of an induction bolt heating system for dismantling the high-temperature high-pressure casing heating bolts of turbines in power plants. The induction bolt heating system comprises seven assemblies, namely AC breaker, AC filter, inverter, transformer, work coil, cable, and CT/PT. For each of these assemblies, the various failure modes are identified by the failure mode and effects analysis (FMEA) method, and the causes and effects of these failure modes are presented. In addition, the risk priority numbers are deduced for the individual parts. To ensure robust design, the insulated-gate bipolar transistor (IGBT), switched-mode power supply (SMPS), C/T (adjusting current), capacitor, and coupling are selected. The IGBT is changed to a field-effect transistor (FET) to enhance the voltage applied to the induction heating system, and a dual-safety device is added to the SMPS. For C/T (adjusting current), the turns ratio is adjusted to ensure an appropriate amount of induced current. The capacitor is replaced by a product with heat resistance and durability; further, coupling with a water-resistant structure is improved such that the connecting parts are not easily destroyed. The ground connection is chosen for management priority.

Numerical analysis on tensile properties of composite hybrid bonded/bolted joints with flanging

  • Cheng, Xiaoquan;Zhang, Jie;Zhang, Jikui;Liu, Peng;Cheng, Yujia;Xu, Yahong
    • Steel and Composite Structures
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    • 제26권3호
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    • pp.265-272
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    • 2018
  • A detailed study was carried out on the tensile properties of the single-lap joint of a steel panel bolted/bonded to a composite laminate with a flanging. Finite element model (FEM) was established to predict the strength and to analyze the damage propagation of the hybrid joints by ABAQUS/Standard, which especially adopted cohesive elements to simulate the interface between the laminate and adhesive. The strength and failure mode predicted by FEM were in good agreement with the experimental results. In addition, three influence factors including adhesive thickness, bolt preload and bolt-hole clearance were studied. The results show that the three parameters have effect on the first drop load of the load-displacement curve, but the effect of bolt-hole clearance is the largest. The bolt-hole clearance should be avoided for hybrid joints.

원자력 발전소 STUD BOLT의 자동초음파 주사장치 개발 (Development of Automatic Ultrasonic Testing Equipment for Pressure-Retaining Studs and Bolts in Nuclear Power Plant)

  • 서동만;박문호;홍순신
    • 비파괴검사학회지
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    • 제9권1호
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    • pp.106-110
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    • 1989
  • Bolting degradation problems in primary coolant pressure boundary applications have become a major concern in the nuclear industry. In the bolts concerned, the failure mechanism was either corrosion wastage(loss of bolt diameter) or stress-corrosion cracking.(3) Here the manual ultrasonic testing of RPV(Reactor Pressure Vessel) and RCP(Reactor Coolant Pump) stud has been performed. But it is difficult to detect indications because examiner can not exactly control the rotation angle and can not distinguish the indication from signals of bolt. In many cases, the critical sizes of damage depth are very small(1-2 mm order). At critical size, the crack tends to propagatecompletly through the bolt under stress, Resulting in total fracture.(3) Automatic stud scanner for studs(bolts) was developed because the precise measurement of bolt diameter is required in this circumstance. By use of this scanner, the rotation angle of probe was exactly controlled and the exposure time of radiations was reduced.

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TC볼트의 스트리핑 메카니즘에 대한 실험적 연구 (Experimental study on stripping mechanism of tension controlled bolts)

  • 신근하
    • 한국생산제조학회지
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    • 제9권1호
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    • pp.111-118
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    • 2000
  • Over tightening experiments of the tension-controlled bolts are carried out and the stripping mechanism is reviewed base on the observed results. There are two modes of bolt failure due to the over tightening : one the fracture of the bolt the other the thread stripping Bifurcation between these two modes is rather delicate but it seems being related with the elastic flexibility of the bolt which depends upon the unused thread length. The fracture mode occurs in the bolts with good flexibility while the latter with bad one. According to the ISO Standard some meter coarse threads like M20 and M22 have the same pitch which causes bigger fastener to less resistance in shear and bending compared with the smaller one. however since UNC thread system adapts different pitch for different nominal diameter unified coarse threads show better stripping resistance than their corresponding meter threads.

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현장실험과 수치해석을 통한 GFRP 록볼트 센서의 적용성 연구 (A Study on the Application of GFRP Rock Bolt Sensor through Field Experiment and Numerical Analysis)

  • 이승주;장석현;이강일;김범주;허준;김용성
    • 한국지반신소재학회논문집
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    • 제18권4호
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    • pp.129-138
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    • 2019
  • 본 연구에서는 모니터링이 가능한 나선형 철근 록볼트 센서와 GFRP 록볼트 센서를 대형 모형사면에 매설하여 사면붕괴 현장실험을 수행하고 개별요소법 및 유한요소법의 수치해석을 수행한 후 사면붕괴 초기에 발생하는 비탈면의 거동 특성을 분석하였다. 또한, 현장실험과 수치해석 결과를 비교·분석하고 나선형 철근 록볼트 센서와 GFRP 록볼트 센서의 암반 사면붕괴 모니터링으로 현장 적용성에 대해 고찰하였다. 본 연구를 통해 스마트 사면 붕괴 예·경보 시스템을 개발하였으며 향후 이 시스템은 산사태 및 지반 붕괴 전조정보를 사전에 감지하여 붕괴위험 지역에 거주하는 주민들의 원활한 대피를 유도하는데 활용될 수 있을 것으로 판단된다.

자연 노화된 폭발볼트의 성능 평가에 관한 연구 (Study on the Performance Evaluation of the Explosive Bolt that has been Natural Aging)

  • 김동진;정동희;이응조;이영우
    • 한국추진공학회지
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    • 제21권3호
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    • pp.84-90
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    • 2017
  • 폭발볼트는 각종 유도무기 및 우주발사체에서 결합 및 분리기능을 수행한다. 이처럼 유도무기 체계에서 폭발볼트의 역할은 매우 중요하며, 임무 실패시 체계 전체 실패의 원인이 될 수 있다. 이와 같은 이유로 폭발볼트의 설계 수명 예측에 대한 요구가 최근에 지속적으로 발생하였지만, 신뢰도 높은 예측방법이 제시되지 못하고 있다. 기존의 가속노화 방법을 적용하기 위해선 폭발볼트의 활성화 에너지와 가속계수를 알고 있어야 한다. 현재 가속노화에 필요한 정보를 정확히 확보하지 못한 상황에서 폭발볼트의 설계 수명을 예측하는 것은 어렵기 때문에 본 연구에서는 실제 10년 이상 자연 노화된 폭발볼트를 이용해 성능을 평가하고, 이를 바탕으로 최소한의 설계 수명을 제시하였다.