• Title/Summary/Keyword: bobbin

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Simulation of Eddy Current Testing Signals Using Simulation Software Dedicated to Nondestructive Testing (비파괴검사 전용 시뮬레이터를 이용한 와전류검사 신호 시뮬레이션)

  • Lee, Tae-Hun;Cho, Chan-Hee;Lee, Hee-Jong
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.10 no.1
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    • pp.75-81
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    • 2014
  • A simulation of eddy current testing has been utilized for predicting the signal characteristics to the various defects and developing the probes. Especially, CIVA which is a simulation tool dedicated to nondestructive testing has a good accuracy and speed, and provides a three-dimensional graphical user interface for improved visualization and familiar data displays consistent with NDE technique. Although internal validations have been performed by the CIVA software development specialists, an independent validation study is necessary for the accuracy assessment of the software prior to practical use. For this purpose, in this study, eddy current testing signals of ASME FBH calibration standard tube for bobbin probe were simulated using CIVA and the results were compared to the experimental inspected signals based on the relationship between each flaw signal in terms of amplitude and phase, and the shape of the Lissajous curve. And then we verified the accuracy of the simulated signals and the possible range for simulation. Overall, there is a good qualitative agreement between the CIVA simulated and experimental results in the absolute and differential modes at the two inspection frequencies.

A Study on the Low Noise Medical SMPS (의료용 SMPS 개발 및 노이즈 감소 대책에 대한 연구)

  • 이정우;김응석;김기만;윤형로
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.1
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    • pp.53-58
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    • 2001
  • The main noise sources in SMPS are divided into three parts: the switching devices, the rectifiers in secondary part, the output transformer and choke coil. In this paper we performed the noise analysis with respect to bobbin type and winding method, and designed an optimized transformer focusing on the transformer. For the comparison. we measured four parameters for each cases, including EMI conducted emission noise. signal from the switching devices, output ripple/noise voltage and leakage current. As the result, the transformer using a vertically-typed bobbin and a parallel, sandwich winding method showed the best performance. We confirmed that the SMPS developed in this research is satisfied with the IEC 601-1 international standard for the medical instrumentation. by testing its electrical characteristics and safety.

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Experimental Approach and Simulation-Based Design of Eddy Current Sensors for Inspection of Vehicular Bolts (자동차용 볼트의 검사를 위한 시뮬레이션에 기반한 ECT 센서 설계 및 실험적특성)

  • Im, Kwang-Hee;Lee, Seul-Gi;Kim, Hak-Joon;Song, Sung-Jin;Woo, Yong-Deuck;Ra, Seung-Woo;Lee, Hyung-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.294-301
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    • 2015
  • Oil filters for vehicular parts are used under high and low temperatures as the engine is cooled, and defects can be generated with repeated changes in the operating environment and with changes in the shape, such as very high internal losses for the bolts. Visually checking for defects inside a bolt is impossible. Nondestructive evaluation methods such as eddy current testing (ECT) are recommended as a more effective way to examine inside a bolt and detect surface defects in a short amount of time. In this study, the fit bobbin coil eddy current probe was applied to checking the bolts. The bolt parameters were calculated by using a COMSOL analysis program to obtain parameters for professional interior design and fault diagnosis.

A Study for the Proximity Condition and Optimum Analysis Technique for the SG Tubes (증기발생기 세관에 대한 근접도 상태 및 최적 평가기법에 대한 연구)

  • Shin, Ki-Seok;Moon, Gyoon-Young;Lee, Young-Ho
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.34-39
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    • 2008
  • Steam Generator(SG) tubes are classified as one of the key components in nuclear power plants, and they should be periodically examined by the intensified management program for the assurance and diagnosis of their structural integrity. In this study, we use the optimum analysis technique to draw the detection and categorization of bowing(BOW) signals; abnormal tube-to-tube proximity in the SG upper bundle free span area. The locations in which BOW signals are detected likely have latent degradation of ODSCC(Outer Diameter Stress Corrosion Cracking). For the sake of timely and correct detection of BOW signals and diagnosis of ODSCC, we carried out the experimental demonstrations using a reduced mock-up. And we validated the MRPC(Motorized Rotating Pancake Coil) analysis technique is better than the bobbin. Hence, it comes to conclusion that the optimum analysis technique can be a good alternative for the reliable SG tube examination.

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A Study on Characteristics Analysis of Winding Method for Common-Mode Choke (권선 방식에 의한 공통 모드 초크의 특성해석에 관한 연구)

  • Won, Jae-Sun;Kim, Hee-Seung;Kim, Jong-Hae
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.1
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    • pp.8-14
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    • 2014
  • This paper presents the intra capacitance modeling according to the winding method and section bobbin for CM choke capable of the EMI attenuation of broad bands from lower frequency bands to higher frequency bands and high frequency type common-mode choke capable of the EMI attenuation of high frequency band used in the EMI Block of LED-TV SMPS. In case of high frequency type CM choke, it can be explained the parasitic capacitance of A type and section bobbin type winding methods among them is much smaller than the other. The first resonant frequency of the proposed CM choke tends to increase as the parasitic capacitance becomes small and its impedance characteristics also show improved performance as the first resonant frequency increases. In the future, the CM chokes of high frequency type show it can be practically used in not only LED/LCD-TV SMPS but also several applications such as LED Lighting, Adapter and so on.

A Study on 3-Dimensional Profilometry of Steam Generator Tube Using a New Eddy Current Probe

  • Kim, Young-Kyu;Song, Myung-Ho;Choi, Myung-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.225-235
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    • 2010
  • There are many types of the geometric transitions such as dent, bulge, protrusion, expansion, etc, on the inner and outer surfaces of heat exchanger tubes, steam generator tubes, and condenser tubes of nuclear power plants. Such geometric transition causes a local residual stress in heat exchanger tubes and acts as a structural factor accelerating the evolution of defects, in particular stress corrosion cracks. In the conventional eddy current test methods, the bobbin coil profilometry can provide 2-dimensional geometric information on the variation of the average inner diameter along the tube length, but the 3-dimensional distribution and the quantitative size of a local geometric transition existing in the tube cannot be measured. In this paper, a new eddy current probe, developed for the 3-dimensional profile measurement, is introduced and its superior performance is compared with that from the conventional bobbin coil profilometry for the various types of geometric transition. Also, the accuracy of the probe for the quantitative profile measurement is verified by comparing the results with that from the laser profilometry. It is expected that the new eddy current probe and techniques can be effectively used for an optimization of the tube expansion process, and the management of tubes with geometric transitions in service.

Development of Profile Technique for Steam Generator Tubes in Nuclear Power Plants Using $8{\times}1$ Multi-Array Eddy Current Probe ($8{\times}1$ 다중코일 와전류탐촉자를 이용한 원전 증기발생기 전열관 단면형상검사 기법 개발)

  • Nam, Min-Woo;Lee, Hee-Jong;Kim, Cheol-Gi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.2
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    • pp.184-190
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    • 2008
  • Various ECT techniques have been applied basically to assess the integrity of steam generator tithing in nuclear power plant. Among these techniques, the bobbin probe technique is applied generally to examine the volumetric flaws such as a crack-like defect and wear which is generally occurred on steam generator tubing, and additionally MRPC probe is used to examine closely tile top of tubesheet and bending regions due to the high possibility of cracking. Dent and bulge also may be formed on tube during installation process and operation of steam generator, but the dent and bulge indications greater than specific size criteria are recorded on examination report because these indications are not considered as flaw. These indications can be easily detected with bobbin probe and approximately sized with profile bobbin probe, but the size and shape can not be accurately verified. Accordingly, in this study, the $8{\times}1$ multi-array EC probe was designed to increase the measurement accuracy of the sectional profiling EC testing of tube. As a result, we would like to propose the application of $8{\times}1$ multi-array EC probe for the measurement of size and shape of profile change on steam generator tube in OPR-1000 nuclear power plant.

Characteristics Testing of the ECT Bobbin Probe for Steam Generator Tube Inspection of Nuclear Power Plant (원전 증기발생기 전열관 와전류검사 보빈탐촉자의 특성 시험)

  • Nam, Min-Woo;Lee, Hee-Jong;Cho, Chan-Hee;Yoo, Hyun-Joo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.386-395
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    • 2010
  • The steam generator management program(SGMP) has recently defined the procedures for the qualification of eddy current hardware and technique. These procedures provide two basic methods for qualification. The first way is to qualify the equipment or the probe by using the flaw mechanism and method of the pulled tubes from the heat exchangers or the artificial flawed tubes. The second way is to verify the equivalency with the characteristics of the qualified equipment or probe. In this case, the qualified equipment or probe may be modified to substitute or replace instruments or probes without re-qualification provided that the range of essential variables defined in the examination technique specification sheet are met. This study is to describe the result of the comparative performance evaluation of bobbin coil eddy current probes manufactured by KEPCO Research Institute and probes manufactured by a foreign manufacturer. As a result of this study, although there were minor differences between the two kinds of probes, it was evaluated that the two kinds of probes were almost identical in the significant performance characteristics described in the KEPCO Research Institute guideline.

The Design of an Optical Pick-up Actuator Suspension (광픽업용 서스펜션의 개발연구)

  • 김윤영;윤민수;김진홍;박의호;한준용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.04a
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    • pp.136-141
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    • 1996
  • A new suspension model of an optical pick-up actuator is developed. This model is very stable and easily manufactured owing to its specially designed geometry. In designing the suspension, the first two natural frequencies are kept lying in a certain range and sub-resonance frequencies are made as high as possible. The vibration and sensitivity analysis needed for optimal design is based on a simplified beam model of the bobbin-suspension structure. The investigation of the strain energy distribution in each vibration mode appears to be very useful.

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A Development of a Guiding System for the High-Speed Self-Align Cable Winding (고속 자동정렬 케이블 와인딩을 위한 가이딩 시스템 개발)

  • 이창우;강현규;지혁종;안영세;신기현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.478-482
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    • 2002
  • Recently, the demand for the optical cable is rapidly glowing because the number of internet user increases and high speed internet data transmission is required. To meet this demand, it is necessary to have a sufficient manufacturing capability for mass and high-quality production. But the present optical cable winding system has some serious problems such that the optical cable of radius (6 mm -40 mm) is often piled up and collapsed usually at the edge of the bobbin in the process of the cable winding. It is often necessary to have an additional operator in order to adjust the cable, which causes the productivity decrease. In order to improve a performance of cable winding system which deals with relatively thick cable( radius : 6 mm -40 mm ), we developed a new guiding system for a high-speed self-align cable winding. First of all, the winding mechanism was analyzed. Synchronization logics for the motions of winding, traversing, and the guiding were created and implemented by using the PLC and guiding system controller in a prototype cable winding system manufactured in the CILS( Computer Integrated Large scale System ) lab. An experimental verification was carried out to validate the logic. Results showed that the winding system with the developed guiding system outperformed in reducing pile-up and collapse in the high-speed winding(up to 300 mm/s) compared with the system without the guiding system.

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