• Title/Summary/Keyword: bioreactor design

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Design, fabrication, and performance analysis of a twisted hollow fibre membrane module configuration

  • Palmarin, Matthew J.;Young, Stephanie;Lee, Tsun Ho
    • Membrane and Water Treatment
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    • v.6 no.1
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    • pp.15-26
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    • 2015
  • The compact structure and high-quality effluent of membrane bioreactors make them well-suited for decentralized greywater reclamation. However, the occurrence of membrane fouling continues to limit their effectiveness. To address this concern, a unique membrane module configuration was developed for use in a decentralized greywater treatment system. The module featured local aeration directly below a series of inclined membrane bundles, giving the overall module a twisted appearance compared to a module with vertically orientated fibres. The intent of this design was to increase the frequency and intensity of collisions between rising air bubbles and the membrane surface. Material related to the construction of custom-fit modules is rarely communicated. Therefore, detailed design and assembly procedures were provided in this paper. The twisted module was compared to two commercially available modules with diverse specifications in order to assess the relative performance and marketability of the twisted module with respect to existing products. Contaminant removal efficiencies were determined in terms of biochemical oxygen demand, chemical oxygen demand, ammonia, total nitrogen, total phosphorus, and turbidity for each module. Membrane fouling was monitored in terms of permeate flux, transmembrane pressure, and membrane resistance. Following 168 h of operation, the twisted module configuration demonstrated competitive performance, indicating good potential for further development and commercialization.

Evaluation of Operational Options of Wastewater Treatment Using EQPS Models (EQPS 모델을 이용한 하수처리장 운전 평가)

  • Yoo, Hosik;Ahn, Seyoung
    • Journal of the Korean Society of Urban Environment
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    • v.18 no.4
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    • pp.401-408
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    • 2018
  • EQPS (Effluent Quality Prediction System, Dynamita, France) was applied to analyze the appropriateness of the design of a bioreactor in A sewage treatment plant. A sewage treatment plant was designed by setting the design concentration of the secondary clarifier effluent to total nitrogen and total phosphorus, 10 mg/L and 1.8 mg/L, respectively, in order to comply with the target water quality at the level of the hydrophilic water. The retention time of the 4-stage BNR reactor was 9.6 hours, which was 0.5 for the pre-anoxic tank, 1.0 for the anaerobic tank, 2.9 for the anoxic tank, and 5.2 hours for the aerobic tank. As a result of the modeling of the winter season, the retention time of the anaerobic tank was increased by 0.2 hours in order to satisfy the target water quality of the hydrophilic water level. The default coefficients of the one step nitrification denitrification model proposed by the software manufacturer were used to exclude distortion of the modeling results. Since the process modeling generally presents optimal conditions, the retention time of the 4-stage BNR should be increased to 9.8 hours considering the bioreactor margin. The accurate use of process modeling in the design stage of the sewage treatment plant is a way to ensure the stability of the treatment performance and efficiency after construction of the sewage treatment plant.

Production of Shikonin by A Hairy Root Culture of Lithospermum erythrorhizon

  • Seo, Weon-Taek;Park, Young-Hoon;Choe, Tae-Boo
    • Journal of Microbiology and Biotechnology
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    • v.2 no.1
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    • pp.41-45
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    • 1992
  • Shikonin production was examined in a bubble column bioreactor system with the hairy roots of Lithosphermum erythrorhizon. The volumetric productivity was higher than those obtained from other reactor configurations with free or immobilized cells of the same cell line. The productivities of the bubble column reactor, with and without a product absorption trap, were 7.4 and 4.5 mg of shikonin/l/d, respectively. This indicated the importance of the product removal in the design and operation of the shikonin production system with hairy root culture.

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Sensitivity Analysis with Optimal Input Design and Model Predictive Control for Microalgal Bioreactor Systems (미세조류 생물반응기 시스템의 민감도분석을 위한 최적입력설계 및 모델예측제어)

  • Yoo, Sung Jin;Oh, Se-Kyu;Lee, Jong Min
    • Korean Chemical Engineering Research
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    • v.51 no.1
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    • pp.87-92
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    • 2013
  • Microalgae have been suggested as a promising feedstock for producing biofuel because of their potential of lipid production. In this study, a first principles ODE model for microalgae growth and neutral lipid synthesis proposed by Surisetty et al. (2010) is investigated for the purpose of maximizing the rate of microalgae growth and the amount of neutral lipid. The model has 6 states and 12 parameters and follows the assumption of Droop model which explains the growth as a two-step phenomenon; the uptake of nutrients is first occurred in the cell, and then use of intra-cellular nutrient to support cells growth. In this study, optimal input design using D-optimality criterion is performed to compute the system input profile and sensitivity analysis is also performed to determine which parameters have a negligible effect on the model predictions. Furthermore, model predictive control based on successive linearization is implemented to maximize the amount of neutral lipid contents.

Optimization of Medium and Fermentation Conditions for Mass Production of Bacillus licheniformis SCD121067 by Statistical Experimental Design (Bacillus licheniformis SCD121067 균체 생산성 증가를 위한 통계적 생산배지 및 발효조건 최적화)

  • Jeong, Yoo-Min;Lee, Ju-Hee;Chung, Hea-Jong;Chun, Gie-Taek;Yun, Soon-Il;Jeong, Yong-Seob
    • KSBB Journal
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    • v.25 no.6
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    • pp.539-546
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    • 2010
  • In this work, mass production of Bacillus licheniformis SCD121067 through medium optimization by statistical experimental method was studied. First, galactose, yeast extract and potassium phosphate dibasic were selected as carbon, nitrogen and phosphate sources for mass production of B. licheniformis SCD121067 by using one factor at a time method. Second, according to the result of Plackett-Burman experimental design, key factors was yeast extract and $K_2HPO$. Finally, the response surface methodology was performed to obtain the optimum concentrations of two selected variables. The optimized medium composition consisted of 20 g/L galactose, 36 g/L yeast extract, 0.41 g/L $K_2HPO4$, 0.25 g/L $Na_2CO_3$, 0.4g/L $MgSO_4$ and 0.01g/L $CaCl_2$. Dry cell weight (15.4 g/L) by optimum production medium were increased 10 times, as compared to that determined with basic production medium (1.5 g/L). Fermentation conditions were examined for the mass production of B. licheniformis. The effect of temperature, agitation speed, pH and aeration rate on the mass production of B. licheniformis were also studied in a batch fermenter which was carried out in a 2.5 L bioreactor with a working volume of 1.5 L containing optimized production medium. As a result, dry cell weight of batch culture was 30.7 g/L at $42^{\circ}C$, 300 rpm, pH 8.0 and 2 vvm.

Evaluation of bioflocculation and settling characteristics for MLSS from a Biological Nutrient Removal Plant (생물학적 고도처리 MLSS의 생응집성 및 침강성 파악)

  • Lee, Byonghi
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.2
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    • pp.219-225
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    • 2008
  • Evaluating and designing secondary clarifier require to define characteristics of influent MLSS (Mixed Liquor Suspended Solids). In this study, bioflocculation and settling characteristics for MLSS from a Biological Nutrient Removal (BNR) plant located in near Seoul were measured. MLSS concentrations in bioreactor were about 2,500mg/L in summer and about 4,000mg/L in winter, respectively. Tests showed that there was not much bioflocculation occurred in secondary clarifier. Average ESS/DSS (Effluent Suspended Solids/Dispersed Suspended Solids) was 100%. From the settling tests, ZSV (Zone Settling Velocity) and settling constant (n) in Vesilind equation were estimated at different MLSS temperatures. SVI (Sludge Volume Index) and SSVI (Stirred Sludge Volume Index) were also measured at different temperatures. It was found that ZSV was positively correlated with temperature and n was inversely proportional to temperature. SVI and SSVI had very similar values at about $25^{\circ}C$ of MLSS, However, SVI had more than 2 times higher values than SSVI at below $20^{\circ}C$ of MLSS. Temperature effect must be considered to design and evaluate secondary clarifier.

Enzyme Immobilized Reactor Design for Ammonia Removal from Waste Water

  • Song, Ju-Yeong;Chung, Soo-Bae
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.2 no.2
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    • pp.77-81
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    • 1997
  • Removal of nitrogen compound from waste water is essential and often accomplished by biological process. To prevent washout and to develop an efficient bioreactor, immobilization of sutibal microorganisms could be sensible approach. Strains and permeabilized cell encapsulated in cellulose nitrate microcapsules and immobilized on polystyrene films were prepared by the method described in the previous study. In the wastewater treatment system, nitrification of ammonia component is generally known as rate controlling step. To enhance the rate of nitrification, firstly nitrifying strains Nitrosomonas europaea(IFO14298), are permeabilized chemically, and immobilized on polystyrene films and secondly oxidation rates of strain system and permeabilized strain system are compared in the same condition. with 30 minute permeabilized cells, it took about 25 hours to oxidize 70% of ammonia in the solution, while it took about 40 hours to treat same amount of ammonia with untreated cells. All the immobilization procedures did not harm to the enzyme activity and no mass transfer resistance through the capsule well was shown. In the durability test of immobilized system, the system showed considerable activity for the repeated operation for 90 days. With these results, the system developed in this study showed the possibility to be used in the actual waste water treatment system.

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Production of biopharmaceuticals in transgenic plant cell suspension cultures (형질전환 식물세포배양을 이용한 바이오의약품 생산)

  • Kwon, Jun-Young;Cheon, Su-Hwan;Lee, Hye-Ran;Han, Ji-Yeon;Kim, Dong-Il
    • Journal of Plant Biotechnology
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    • v.36 no.4
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    • pp.309-319
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    • 2009
  • Transgenic plant cell cultures for the production of biopharmaceuticals including monoclonal antibodies, recombinant proteins have been regarded as an alternative platform in addition to traditional microbial fermentation and mammalian cell cultures. Plant-made pharmaceuticals (PMPs) have several advantages such as safety, cost-effectiveness, scalability and possibility of complex post-translational modifications. Increasing demand for the quantity and diversity of pharmaceutical proteins may accelerate the industrialization of PMP technology. Up to date, there is no plant-made recombinant protein approved by USFDA (Food and Drug Administration) for human therapeutic uses due to the technological bottlenecks of low expression level and slight differences in glycosylation. Regarding expression levels, it is possible to improve the productivity by using stronger promoter and optimizing culture processes. In terms of glycosylation, humanization has been attempted in many ways to reduce immune responses and to enhance the efficacy as well as stability. In this review article, all these respects of transgenic plant cell cultures were summarized. In addition, we also discuss the general characteristics of plant cell suspension cultures related with bioreactor design and operation to achieve high productivity in large scale which could be a key to successful commercialization of PMPs.

Integrated Whole-Cell Biocatalysis for Trehalose Production from Maltose Using Permeabilized Pseudomonas monteilii Cells and Bioremoval of Byproduct

  • Trakarnpaiboon, Srisakul;Champreda, Verawat
    • Journal of Microbiology and Biotechnology
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    • v.32 no.8
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    • pp.1054-1063
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    • 2022
  • Trehalose is a non-conventional sugar with potent applications in the food, healthcare and biopharma industries. In this study, trehalose was synthesized from maltose using whole-cell Pseudomonas monteilii TBRC 1196 producing trehalose synthase (TreS) as the biocatalyst. The reaction condition was optimized using 1% Triton X-100 permeabilized cells. According to our central composite design (CCD) experiment, the optimal process was achieved at 35℃ and pH 8.0 for 24 h, resulting in the maximum trehalose yield of 51.60 g/g after 12 h using an initial cell loading of 94 g/l. Scale-up production in a lab-scale bioreactor led to the final trehalose concentration of 51.91 g/l with a yield of 51.60 g/g and productivity of 4.37 g/l/h together with 8.24 g/l glucose as a byproduct. A one-pot process integrating trehalose production and byproduct bioremoval showed 53.35% trehalose yield from 107.4 g/l after 15 h by permeabilized P. moteilii cells. The residual maltose and glucose were subsequently removed by Saccharomyces cerevisiae TBRC 12153, resulting in trehalose recovery of 99.23% with 24.85 g/l ethanol obtained as a co-product. The present work provides an integrated alternative process for trehalose production from maltose syrup in bio-industry.

Evaluation of Tubular Type Non-woven Fabric Filter for Solid-liquid Separation in Activated Sludge Reactor (활성슬러지조내 부직포 여재 관형필터의 고액분리 특성 평가)

  • Seo, Gyu-Tae;Lee, Teak-Soon;Park, Young-Mi
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.2
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    • pp.234-238
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    • 2008
  • Coarse pore filter could be an alternative of membrane for solid-liquid separation in an activated sludge reactor because of inexpensive cost of the filter material and high flux at low filtration pressure. However such filter module has much less specific filtration area compared to the membrane. Therefore a certain effort is required to increase the specific filtration area in the module design of such coarse pore filter for solid-liquid separation in an activated sludge reactor. In this study, tubular type coarse pore filter was designed at various diameter and configuration. The filtration performance was investigated to separate solid in the activated sludge reactor for domestic wastewater treatment. Tubular type coarse pore filter module could be successfully applicable to solid separation in the activated sludge reactor. The design parameters were the tube diameter of 10mm and vertical installation. Smaller diameter of the tube caused faster increase of the filtration pressure because of the hydraulic head loss in the tube channel.