• 제목/요약/키워드: bending jig

검색결과 21건 처리시간 0.024초

쉘형 단면을 가진 차체구조의 소재대체 경량화를 위한 개념설계 연구 (A study on the conceptual design of carbodies with shell type sections for weight reduction using the material substitution technique)

  • 구정서;조현직;전연식;정성균
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2005년도 추계학술대회 논문집
    • /
    • pp.1071-1082
    • /
    • 2005
  • In this paper is studied a theoretical approach to predict structural performances and weight reduction rates of a carbody with shell type sections in case that its materials have to be substituted. For the material substitution design of a carbody, bending, axial and twisting deformations are considered under constant stiffness and strength conditions, which utilizes some new indices derived from a structural point of view. The developed indices to measure the weight reduction by the material substitution give good guidelines on conceptual design of carbodies.

  • PDF

이미지 프로세싱을 이용한 실배관 시험편의 균열 길이 측정에 관한 연구 (A Study on the Measurement of Crack Length of Pipe Specimen Using Image Processing)

  • 강민성;구재민;석창성;허용
    • 한국안전학회지
    • /
    • 제25권2호
    • /
    • pp.7-11
    • /
    • 2010
  • Difficulties associated with full-scale pipe tests are rather obvious. That is, it is not only difficult to perform them but also very expensive and it requires lots of experience. And the process of the fracture test for the pipe specimen is very difficult and complicated. Because the pipe specimen, the test jig and the test equipment are very large and heavy, it requires lots of costs and times. In this study, to easily perform the fracture toughness test for a pipe specimen, load line displacement data was obtained using the image processing method.

열처리가 냉간가공한 stainless steel wire의 복원양상에 미치는 영향 (EFFECTS OF LOW-TEMPERATURE HEAT TREATMENT ON ELASTIC MEMORY PROCESS OF COLD WORKED STAINLESS STEEL WIRE)

  • 오정세;박수병;손우성
    • 대한치과교정학회지
    • /
    • 제22권3호
    • /
    • pp.647-656
    • /
    • 1992
  • The purpose of this study was to evaluate the elastic memory process in cold worked stainless steel wire and the effect of heat treatment on it. 0.018 inch round and $0.019\times0.025$ inch rectangular wire (ORMCO stainless wire) were used in this study. Each wire type had 4 groups: non-heat treatment group, furnace heat treatment group, electric current heat treatment group, and bending after heat treatment group. Each group was consisted of 10 specimens. With the Jig, each wire was bent into v-shape uniformly, and width of two free ends of each v-shaped wire was measured by caliper (to the point of 0.1 mm correctly) at time interval of offjig, after heat treatment, 1, 2, 3, 4 hours, 1, 2, 3, 4, 5, 6 days, 1, 2, 3, 4 weeks after. The results were as follows: 1. In non-heat treatment group and bending after heat treatment group, elastic memory process was occured $60\%$ within 1 hour, and more than $90\%$ within 1 week. 2. In furnace and electric current heat treatment group, almost all elastic memory process was occured during teat treatment, and then specimen was stabilized dimensionally. 3. Magnitude of deformation by elastic memory was greater in heat treatment group than non heat treatment group and bending after heat treatment group. 4. There was no remarkable difference in deformation pattern between 0.018 inch round wire and $0.019\times0.025$ inch rectangular wire.

  • PDF

거푸집 레일과 지그를 이용한 경계석 및 측구의 일체형 시공법에 대한 성능평가 (Performance Evaluation for All-In-One Construction Method of Curbstone and Gutter Using Formwork Rail and Jig)

  • 최재진;고만기;김경주;최경동
    • 대한토목학회논문집
    • /
    • 제30권6A호
    • /
    • pp.525-534
    • /
    • 2010
  • 도로 경계석은 보도와 차도의 경계부에 설치하는 구조물로서 노면배수, 시선유도 등의 목적으로 사용된다. 현재 일반적인 경계석의 시공법은 경계석 기초 콘크리트를 타설한 후 콘크리트가 경계석을 지지할 수 있는 강도에 도달할 때까지 기다렸다가 경계석을 거치하고 측구 및 후면 보강콘크리트를 타설하는 공법을 사용하고 있다. 이러한 공법은 콘크리트의 분할 타설에 따른 콘크리트의 다짐 불량 및 부착강도 저하로 경계석이 차량충돌이나 토압 등에 의해 쉽게 분리되어 유지보수 비용발생과 미관을 저해하고 있다. 이러한 재래식 공법을 개선하고자 경계석과 측구를 동시에 시공할 수 있는 거푸집 레일과 지그를 이용한 일체형 시공법을 제안하였으며, 구조적 성능을 평가하기 위하여 횡 방향 재하시험, 인발 시험, 휨 시험과 같은 정적 시험을 실시하였고, 펜들럼 시험 및 실물차량 충돌 시험과 같은 동적 시험을 통한 성능평가를 실시하였다. 검토 결과 거푸집 레일과 지그를 이용한 일체형 시공법은 재래식 공법에 비해 콘크리트의 시공품질이 개선되고 부착강도가 증가하여 모든 시험에서 우수한 것으로 나타났다.

PC 접합부의 실물 성능실험을 통한 기계식이음 구조성능 평가 (Evaluation of Mechanical Joint Structural Performance through Actual Performance Testing of PC Connections)

  • 김재영;김용남;서민정;김범진;김승직;이기학
    • 한국지진공학회논문집
    • /
    • 제28권3호
    • /
    • pp.129-139
    • /
    • 2024
  • In this study, the SBC system, a new mechanical joint method, was developed to improve the constructability of precast concrete (PC) beam-column connections. The reliability of the finite element analysis model was verified through the comparison of experimental results and FEM analysis results. Recently, the intermediate moment frame, a seismic force resistance system, has served as a ramen structure that resists seismic force through beams and columns and has few load-bearing walls, so it is increasingly being applied to PC warehouses and PC factories with high loads and long spans. However, looking at the existing PC beam-column anchorage details, the wire, strand, and lower main bar are overlapped with the anchorage rebar at the end, so they do not satisfy the joint and anchorage requirements for reinforcing bars (KDS 41 17 00 9.3). Therefore, a mechanical joint method (SBC) was developed to meet the relevant standards and improve constructability. Tensile and bending experiments were conducted to examine structural performance, and a finite element analysis model was created. The load-displacement curve and failure pattern confirmed that both the experimental and analysis results were similar, and it was verified that a reliable finite element analysis model was built. In addition, bending tests showed that the larger the thickness of the bolt joint surface of the SBC, the better its structural performance. It was also determined that the system could improve energy dissipation ability and ductility through buckling and yielding occurring in the SBC.

엑츄에이터를 이용한 송전철탑의 1/2 축소부분실험 (Half-Scaled Substructure Test of a Transmission Tower Using Actuators)

  • 문병욱;박지훈;이성경;민경원
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2007년도 추계학술대회논문집
    • /
    • pp.178-188
    • /
    • 2007
  • In this paper, a half-scaled substructure test was performed to evaluate the buckling and structural safety of an existing transmission tower subjected to wind load. A loading scheme was devised to reproduce the dead and wind loads of a prototype transmission tower, which uses a triangular jig that is mounted on the reduced model to which the similarity law of a half length was applied. As a result of the preliminary numerical analysis carried out to evaluate the stability of a specimen for the design load, it was confirmed that the calculated axial forces of tower leg members were distributed to $80{\sim}90%$ of an admissible buckling load. When the substructured transmission tower was loaded by 270% of its maximum admissible buckling load, it was failed due to the local buckling that is occurred in joints with weak constraints for out-of-plane behavior of leg members. By inspection of load-displacement curves, displacements and strains of members, it is considered that this local buckling was due to additional eccentric force by unbalanced deformation because the time that is reached to yielding stress due to the bending moment is different at each point of a same section.

  • PDF

직류전위차법을 이용한 배관 균열 길이 측정에 관한 연구 (A Study on the Measurement of the Crack Length Using the DCPD Method for the Fracture Test of the Pipe Specimen)

  • 박재실;석창성
    • 대한기계학회논문집A
    • /
    • 제28권5호
    • /
    • pp.640-647
    • /
    • 2004
  • In order to perform elastic-plastic fracture mechanical analyses, fracture resistance curves for concerned materials are required. The unloading compliance method and the DCPD(Direct Current Potential Drop) method have been widely used for measuring the crack length and the extension for a standard specimen fracture resistance curve test. However it is difficult to apply the unloading compliance method to a real pipe fracture resistance curve test. The objective of this paper is to propose the calibration equation between the normalized crack length and the normalized electric potential, and to apply to pipe fracture experiments. For these, finite element analyses were performed with various current input locations and crack front configurations. Also the 4-point bending jig was manufactured for a pipe test and the DCPD method was used to measure crack extensions and crack lengths for a pipe test. The calculated crack length by the DCPD method agreed with the measured crack length within 5% error.

송전철탑의 내풍안전성 평가를 위한 1/2축소부분구조 실험 (Half-Scaled Substructure Test for the Performance Evaluation of a Transmission Tower subjected to Wind Load)

  • 문병욱;민경원
    • 한국전산구조공학회논문집
    • /
    • 제20권5호
    • /
    • pp.641-652
    • /
    • 2007
  • 본 논문에서는 풍하중에 대한 기존 송전철탑의 좌굴 및 구조적 안전성을 평가하기 위해서 축소부분구조 실험을 수행하였다. 원 송전철탑에 작용하는 중력 및 풍하중을 재현하기 위해서 1/2크기의 상사법칙을 적용한 축소모델의 상부에 설치된 삼각형태의 지그를 이용하여 가력하는 방법을 고안하였다. 설계하중에 대한 실험체의 안정성을 평가하기 위해서 예비수치 해석을 수행한 결과, 계산된 주주재의 축력은 허용좌굴하중의 $80{\sim}90%$사이에 분포하고 있음을 확인하였다. 최대허용좌굴 하중의 270%까지 가력한 결과, 주주재의 면외거동을 구속하는데 취약한 절점에서 발생한 국부좌굴로 인하여 송전철탑이 파괴되었다. 하중-변위 곡선, 변위, 부재별 변형률을 검토한 결과, 이러한 국부좌굴의 발생은 동일한 단면내에서도 휨모멘트로 인해 항복응력에 도달하는 시간이 위치별로 다르기 때문에 변형의 불균형에 의해서 발생한 부가적인 편심에 기인한 것으로 판단된다.

주입선 설계에 따른 Heat-pressed ceramic의 파절강도에 관한 연구 (A STUDY ON THE FLEXURAL STRENGH OF HEAT-PRESSED CERAMICS ACCORDING TO SPRUE DESIGNS)

  • 오상천;동진근
    • 대한치과보철학회지
    • /
    • 제35권1호
    • /
    • pp.130-143
    • /
    • 1997
  • A heat-pressed technique(IPS-Empress, Ivoclar) has been described to construct single unit crown, inlay/onlay and veneers using a partially pre-cerammed and pre-colored glass-leucite ingot that has the greateast strength by the combination of heat-pressed procedure through the smalldiameter sprue and heat treatment procedure. The purpose of this study was to evaluate the flexure strength of a heat-pressed ceramic material(IPS-Empress) without simulated firing treatments according to pontic designs. Two groups of 9 disks(1.4mm thick, 14mm in diameter) each using two types of sprues with different diameters($({\Phi}2.8\;,{\Phi}1.8)$) and numbers were prepared. The specimens were mounted in the testing jig. The flexural strengths were determined, by means of the bi-axial bending test, by loading the center of disk to failure using a universal testing machine(Zwick 145141, Zwick, Germany) at a cross-head speed of 1.0 mm/min. The means flexural strength value of one group using a sprue with ${\Phi}2.8$ was $140.4{\pm}8.0Mpa$. That of the other group using two sprues with ${\Phi}1.8$ was $151.8{\pm}10.3Mpa$. After analysis, results showed that there was a statistical difference between groups(t=2.33m p<0.05). No clnical implications were drawn from these data because of absence of simulated firing treatment.

  • PDF

콘형 복합재 격자 구조의 강성 평가를 위한 Subelement의 압축 시험 및 후프 링의 인장 시험 (Compression Test of Subelement and Tension Test of Hoop Ring for Stiffness Evaluation of Conical Composite Lattice Structures)

  • 전민혁;공승택;노해리;김인걸;이상우
    • Composites Research
    • /
    • 제33권3호
    • /
    • pp.169-175
    • /
    • 2020
  • 콘형 복합재 격자 구조체의 강성 평가를 위한 두 종류의 시편 단위 압축 및 인장 시험을 수행하였으며 유한요소해석 결과와 비교하였다. 구조체는 높이별로 반경이 변화하는 콘형이므로 단순 압축 및 인장 시험이 어려우므로 시험 수행이 가능한 형태의 시편 및 지그를 제작하여 시험을 수행하였다. 압축 시험이 가능하도록 단위 격자 구조체를 Subelement 형태로 가공하였으며, 압축 시험을 수행하여 측정된 섬유방향 압축 변형률을 유한요소해석 결과와 비교하여 헬리컬 리브의 강성을 확인하였다. 후프 리브의 강성 평가를 위해서는 구조체에서 후프 링 시편을 가공하여 인장 시험을 수행하였다. 후프 링에 인장 하중을 가하여 굽힘 변형이 크게 발생하도록 하였으며, 두께 방향 섬유체적비를 고려한 유한요소해석 결과와 비교하여 후프 리브의 강성을 확인하였다.