• Title/Summary/Keyword: bearing stress

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Experimental study on the compressive stress dependency of full scale low hardness lead rubber bearing

  • Lee, Hong-Pyo;Cho, Myung-Sug;Kim, Sunyong;Park, Jin-Young;Jang, Kwang-Seok
    • Structural Engineering and Mechanics
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    • v.50 no.1
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    • pp.89-103
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    • 2014
  • According to experimental studies made so far, design formula of shear characteristics suggested by ISO 22762 and JEAG 4614, representative design code for Lead Rubber Bearing(LRB) shows dependence caused by changes in compressive stress. Especially, in the case of atypical special structure, such as a nuclear power structure, placement of seismic isolation bearing is more limited compared to that of existing structures and design compressive stress is various in sizes. As a result, there is a difference between design factor and real behavior with regards to shear characteristics of base isolation device, depending on compressive stress. In this study, a full-scale low hardness device of LRB, representative base isolation device was manufactured, analyzed, and then evaluated through an experiment on shear characteristics related to various compressive stresses. With design compressive stress of the full-scale LRB (13MPa) being a basis, changes in shear characteristics were analyzed for compressive stress of 5 MPa, 10 MPa, 13 MPa, 15 MPa, and 20 MPa based on characteristics test specified by ISO 22762:2010 and based on the test result, a regression analysis was made to offer an empirical formula. With application of proposed design formula which reflected the existing design formula and empirical formula, trend of horizontal characteristics was analyzed.

Analytical Prediction of Bearing Life and Load Distribution for Plugin HEV (플러그인 HEV용 베어링 수명 및 응력분포의 분석예측)

  • Zhang, Qi;Kang, Jae-Hwa;Yun, Gi-Baek;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.1-7
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    • 2012
  • The transportation is almost dependent on a single fuel petroleum with transportation energy dilemma. Hybrid Electric Vehicle(HEV) technology holds more advantages on efficiency improvements for petroleum consumption at the transportation. And bearing is recognized as the important component of gearbox. Gearboxes for HEV transmission have been ensured the highest reliability over some years in withstanding high dynamic loads. At the same time, the demands of lightweight design and cost minimization are required by thought-out design, high-quality material, superior production quality and maintenance. In order to design a reliable and lightweight gearbox, it is necessary to analyze bearing rating life methods between standard and different bearing companies with calculation methods for modification factors. In this paper, the influence of life time of bearings will be pointed out. Bearing contact stress and load stress distribution of HEV gearbox are obtained and compared with Romaxdesigner and BearinX. And the unequal wear of the left bearing for the gearbox intermediate shaft is investigated between simulation and test.

Analytical Prediction of Bearing Life and Load Distribution for Plugin HEV (플러그인 HEV용 베어링 수명 및 응력분포의 분석예측)

  • Zhang, Qi;Kang, Jae-Hwa;Yun, Gi-Baek;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.25-30
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    • 2012
  • The transportation is almost dependent on a single fuel petroleum with transportation energy dilemma. Hybrid Electric Vehicle(HEV) technology holds more advantages on efficiency improvements for petroleum consumption at the transportation. And bearing is recognized as the important component of gearbox. Gearboxes for HEV transmission have been ensured the highest reliability over some years in withstanding high dynamic loads. At the same time, the demands of lightweight design and cost minimization are required by thought-out design, high-quality material, superior production quality and maintenance. In order to design a reliable and lightweight gearbox, it is necessary to analyze bearing rating life methods between standard and different bearing companies with calculation methods for modification factors. In this paper, the influence of life time of bearings will be pointed out. Bearing contact stress and load stress distribution of HEV gearbox are obtained and compared with Romaxdesigner and BearinX. And the unequal wear of the left bearing for the gearbox intermediate shaft is investigated between simulation and test.

Computational Analysis of Bearing Screw Used in Lead Screw (리드스크루에 사용되는 베어링 스크루의 전산내구해석)

  • Kim, Min-Gun;Cho, Seok-Swoo;Kim, Dong-Youl;Kim, Yo-Seb
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1557-1562
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    • 2011
  • In order to assess the stiffness of bearing screw used for lead screw, finite element analysis on stress and fatigue life of bearing screw has been performed. Based on these analysis, fatigue life dominant model of bearing screw was proposed. This improved model introduces a fillet to release the concentrated stress generated in the vicinity of bearing screw hole. This paper also considered the strength suitability when the bearing screw manufactured in W company was applied to X-ray CT.

Strut-And-Tie Model for Headed Bar Anchored in Exterior Beam-Column Joint with Transverse Reinforcement (전단보강근이 배근된 외부 보기둥 접합부에 정착된 헤드 철근의 스트럿-타이 모델)

  • Chun, Sung-Chul;Hong, Sung-Gul;Oh, Bo-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.454-457
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    • 2006
  • This study presents a strut-and-tie model for the development of headed bars in an exterior beam-column joint with transverse reinforcements. The tensile force of a headed bar is considered to be developed by head bearing together with bond along a bonded length as a partial embedment length. The model requires construction of struts with biaxially compressed nodal zones for head bearing and fan-shaped stress fields against neighboring nodal zones for bond stresses along the bonded length. Due to the existence of transverse reinforcements, the fan-shaped stress fields are divided into direct and indirect fan-shaped stress fields. A required development length and head size of a headed bar can be optimally designed by adjusting a proportion between a bond contribution and bearing contribution.

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Structural Stability Estimation of Non-slip Steel Grating (미끄럼 방지용 금속 그레이팅의 구조적 안정성 평가)

  • Son, In-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.4_2
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    • pp.501-507
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    • 2021
  • In this study, In order to prevent the safety accidents caused by the sliding, to develop the non-slip grating, the stability judgment based on the span length of the grating and the gap of the bearing bar is performed. The structural analysis of Grating was carried out in accordance with the provisions set out in Grating's load-bearing test conditions. As the span length increases, the deflection increases and the stress and span length tend to be proportional to each other. It was shown that the larger the span, the linear increase in stress and exponential increase in deformation of grating. The maximum stress of grating was approximately 58.2 MPa, indicating a very stable safety rate of about 4.3 compared to the yield strength of the grating material. Based on these results, it will be able to be utilized as the basic data for determining the optimal dimensions of non-slip grading by performing optimal designs in the future.

A Study on the Characteristics of Ceramic Ball Bearing (세라믹 볼베어링의 특성해석에 관한 연구)

  • 김완두;한동철
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.64-72
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    • 1992
  • The recent trends of rotating machinery demand high speed and high temperature operation, and the bearing with new material is required to be developed. Ceramic, especially silicon nitride, have been receiving attention as alternative material to conventional bearing steel. Ceramic ball bearing offers major performance advantages over steel bearing, for instance, high speed, maginal lubrication, high temperature, improved corrosion resistance and nonmagnetic capabilities etc.. In this paper, the mechanical characteristics of ceramic ball bearing (hybrid ceramic bearing and all ceramic bearing) were investigated, and the characteristics of ceramic bearing were compared with that of steel bearing. Deep groove ball bearing 6208 was taken the object of analysis. The main results of analysis were followings: the radial stiffness of hybrid and all ceramic bearing were 112% and 130% that of steel bearing, and the axial stiffness of all ceramic bearing was 110% that of steel bearing. According as rotating speed was up, the ball load, the contact angle, the contact stress and the spin-to-roll ratio between ball and raceway of ceramic bearing were far smaller than these of steel bearing. And there was not a significant difference between the minimum film thickness of ceramic bearing and steel bearing. It is expected that this research is contributed to enhanced fundamental technology for the practical applications of ceramic ball bearing.

Fault diagnosis of walking beam roller bearing by FTA (FTA(Fault Tree Analysis)기법을 이용한 이송용 대부하 베어링 고장 진단)

  • Bae, Y.H.;Lee, H.K.;Lee, S.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.110-123
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    • 1994
  • The development of automatic production systems have required inteligent diagnostic and monitoring function to repair system failure and reduce production loss by the failure. In order to perform accurate functions of intelligent system, inferencing about total system failure and fault analysis due to each mechanical component failures are required. Also the solution about repair and maintenance can be suggested from these analysis results. As an essential component of mechanical system, a bearing system is investigated to define the failure behavior. The bearing failure is caused by lubricant system failure, metallurgical defficiency, mechanical condition(vibration, overloading, misalignment) and environmental effect. This study described roller bearing fault train due to stress variation and metallurgical defficiency from lubricant failure by using FTA.

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Influence of Manufacturing and Assembly Errors on The Static Characteristics of Epicyclic Gear Trains (가공오차 및 조립오차가 유성기어열의 정특성에 미치는 영향)

  • Oh, Jae-Kook;Cheon, Gill-Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1597-1606
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    • 2003
  • Static analysis using hybrid finite element(FE) method has been applied to characterize the influence of position, runout and thickness errors of the sun, ring and planet on the bearing forces and critical tooth stress. Some guidelines for tolerance control to manage critical stress and bearing forces are deduced from the results. Carrier indexing error planet assembly and planet tooth thickness error are most critical to reduce planet bearing force and maximize load sharing as well as to reduce critical stresses. Sun and carrier bearing forces due to errors increase several times more than those of normal condition.

Load Redistribution of Prestressed Concrete Girder Bridges during the Bearing Replacement

  • Park, Sun-Kyu;Kim, Hyeong-Yeol;Kim, Jung-Hyuk
    • KCI Concrete Journal
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    • v.11 no.3
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    • pp.141-151
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    • 1999
  • In the replacement of bearing system of bridges, the jacking work to secure work spaces may cause damage of the superstructure, hence the behavior of superstructure by the jacking force must be considered. Especially, in prestressed concrete I-type girder bridges, considering the stress concentration at the girder and the load redistribution of superstructure, the allowable jacking force and jacking sequence have to be determined. In this study, an analytical method is proposed to calculate the jacking force and overall jacking sequence for the replacement of bearing system without any damage to the superstructure. The stress concentration at the girder and load redistribution of the deck due to jacking force are considered to compute the allowable jacking force for each girder and overall jacking sequence for girders in the deck. Using the solution algorithm developed in this study, the optimum jacking sequence and required jacking force for the prestressed concrete I-type gilder bridge having the standard sections are calculated.

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