• Title/Summary/Keyword: bead formation

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Formation of Metal Complex in a Poly(hydroxamic acid) Resin Bead

  • Lee, Taek-Seung;Jeon, Dong-Won;Kim, Jai-Kyeong;Hong, Sung-Il
    • Fibers and Polymers
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    • v.2 no.1
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    • pp.135-139
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    • 2001
  • Poly(hydroxamic acid) resin beads were prepared and complexed with various metal ions. We used IR spectroscopy to investigate the structure of metal complex. It proved that the products formed by introduction of metal ions gave stable and colored complex. It was found that the resin bead as synthesized would be a good column packing material for continuous extraction. Energy dispersive spectroscopy was use to study the distribution of metal ions in the resin matrix. It could be tentatively concluded that adsorption and diffusion of metal ions in the chelating resins mainly depended on the loading of the resin matrix which indicated interacting sites with metal ions.

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Monitoring of the GMAW Process Using Infra-red Sensor (적외선 센서를 이용한 금속아크 용접 공정 모니터링)

  • 정영재;김일수;박창언;김수광
    • Proceedings of the KWS Conference
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    • 1996.10a
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    • pp.142-144
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    • 1996
  • This paper discusses the application of infra-red thermography in monitoring the robotic arc welding process, and it's potential for weld bead dimension and seam tracking control. Thermal images illustrating weld pool formation dynamics and heat distribution phenomena are digitized and their characteristics are measured. At each sampling point the maximum depth of penetration is recorded together with additional information regarding weld bead placement in relation to the seam location. Deficiencies such as incomplete penetration and lack of side wall fusion are readily identified and can be remained during the process. The technique can help an increase in productivity and weld quality by minimizing the amount of post process rework and inspection efforts needed otherwise.

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Heat source modeling of laser arc hybrid welding considering keyhole formation (키홀 형성을 고려한 레이저 아크 하이브리드 용접 열원 모델링)

  • Jo, Yeong-Tae;Na, Seok-Ju
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.97-99
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    • 2005
  • Laser arc hybrid process is actively researched as a new welding method since it has several advantages by the combination of laser beam and electric arc. By the coupling of two different heat sources, laser and arc mutually assist and influence. High power laser can make the deep keyhole and arc plasma can form the large bead shape. In this paper the effect of two different heat sources to weld bead are investigated and as a result of analysis, it is shown that the lower part of keyhole is heated by laser and the upper part of weld pool is dominantly heated by arc.

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A Study on the Heat Transfer Characteristics of Single Bead Deposition of Inconel 718 Superalloy on S45C Structural Steel Using a DMT Process (DMT 공정을 이용한 S45C 구조용강 위 Inconel 718 초합금 단일 비드 적층시 열전달 특성 분석에 관한 연구)

  • Lee, Kwang-Kyu;Ahn, Dong-Gyu;Kim, Woo-Sung;Lee, Ho-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.56-63
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    • 2020
  • The heat transfer phenomenon in the vicinity of the irradiated region of a focused laser beam of a DMT process greatly affects both the deposition characteristics of powders on a substrate and the properties of the deposited region. The goal of this paper is to investigate the heat transfer characteristics of a single bead deposition of Inconel 718 powders on S45C structural steel using a laser-aided direct metal tooling (DMT) process. The finite element analysis (FEA) model with a Gaussian volumetric heat flux is developed to simulate a three-dimensional transient heat transfer phenomenon. The cross-section of the bead for the FEA is estimated with an equivalent area method using experimental results. Through the comparison of the results of the experiments and those of the analysis, the effective beam radius of the bottom region of the volumetric heat flux and the efficiency of the heat flux model for different powers and travel speeds of the laser are predicted. From the results of the FEA, the influence of the power and the travel speed of the laser on the creation of a steady-state heat transfer region and the formation of the heat-affected zone (HAZ) in the substrate are investigated.

Phase Formation and Mechanical Property of YSZ-30 vol.% WC Composite Ceramics Fabricated by Hot Pressing (가압소결로 제조된 YSZ-30 vol.% WC 복합체 세라믹스의 상형성 거동과 기계적 특성)

  • Jin-Kwon Kim;Jae-Hyeong Choi;Nahm Sahn;Sung-Soo Ryu;Seongwon Kim
    • Journal of Powder Materials
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    • v.30 no.5
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    • pp.409-414
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    • 2023
  • YSZ (Y2O3-stabilized zirconia)-based ceramics have excellent mechanical properties, such as high strength and wear resistance. In the application, YSZ is utilized in the bead mill, a fine-grinding process. YSZ-based parts, such as the rotor and pin, can be easily damaged by continuous application with high rpm in the bead mill process. In that case, adding WC particles improves the tribological and mechanical properties. YSZ-30 vol.% WC composite ceramics are manufactured via hot pressing under different pressures (10/30/60 MPa). The hot-pressed composite ceramics measure the physical properties, such as porosity and bulk density values. In addition, the phase formation of these composite ceramics is analyzed and discussed with those of physical properties. For the increased applied pressure of hot pressing, the tetragonality of YSZ and the crystallinity of WC are enhanced. The mechanical properties indicate an improved tendency with the increase in the applied pressure of hot pressing.

Investigation of Zircaloy-4 weldability using a pulsed Nd:YAG laser (펄스형 Nd:YAG 레이저를 이용한 지르칼로이-4 용접특성 조사)

  • 김수성;김덕현;김철중;이종민
    • Journal of Welding and Joining
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    • v.9 no.1
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    • pp.23-31
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    • 1991
  • Laser beam weldability of zircaloy-4was investigated using a pulsed Nd: YAG laser of 200W average power. Mechanical properties of laser and GTA bead-on-plate welded zircaloy-4 test specimens were compared. The influence of plasma generated during laser welding was analyzed and optimum laser welding parameters were investigated.

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Numerical Simulation of Drawbead Formation in a Binder Wrap Process by an elasto-Plastic Finite Element Method (탄소성 유한요소법에 의한 드로우비드 성형 해석)

  • Choi, Tae-Hoon;Huh, Hoon;Lee, Jang-Hee;Park, Chun-Dal
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.196-202
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    • 1995
  • Drawbead formulation is the first process together with a binder wrap process in a sheet metal forming process. The purpose of a drawbead is to control the flow of the metal into the die in panel press forming. To simulate the drawbead formation process, an elasto-plastic finite element formulation is derived from the equilibrium equation an drelated boundary conditions considering the proper contact conditons. The developed finite element program is applied to drawbead formation in the plane strain condition. The simulation of drawbead formation produces the distribution fo stress and strain along the bead and the resultant elongation of the sheet in the cavity region with respect to various cavity dimensions of the sheet as well as the punch force of a drawbead and the amount of draw-in with respect to the stroke fo a drawbead. The numerical resutls provides the fundamental information as a boundary condition to analyze the complex binder wrap phenomena and panel press forming in simple way.

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Synergistic Effect of Glucoamylase and $\alpha$-Amylase in Enzymatic Hydrolysis of Raw Corn Starch in an Agitated Bead Reaction System (분쇄마찰매체 효소반응계에서 생전분 효소당화를 위한 Glucoamylase와 Alpha-Amylase의 보완작용)

  • 이용현;박동찬
    • Microbiology and Biotechnology Letters
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    • v.18 no.4
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    • pp.352-359
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    • 1990
  • The synergistic effect of glucoamylase and a -amylase on the hydrolysis of raw corn starch in an agitated bead reaction system was studied by investigating the changes of sugar profiles, the granular structure, particle size distribution, and X-ray diffraction pattern of residual raw corn starch. The enzymatic hydrolysis of raw corn starch was greatly enhanced by synergistic effect of glucoamylase and $\alpha$ -amylase. Even though the sugar profiles were mainly determined by the mixing ratio of glucoamylase and $\alpha$-amylase; raw starch was mainly converted to glucose directly without accumulation of any significant amount of oligosaccharides. The cavity formation and fragmentation phenomena of raw corn starch granule subjected to enzyme reaction were analyzed by means of SEM and the particle size distribution. The X-ray diffraction pattern of raw starch was not changed at the initial stage of reaction but slightly changed at the late stage of hydrolysis, which may be caused by the preferential degradation of amorphous region by enzymatic reaction, not by the destruction of microcrystalline structure of raw corn starch.

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3-dimensional formation system using a robot hand

  • Morita, Keita;Kasagami, Fumio;Ishimatsu, Takakazu
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.366-369
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    • 1992
  • In this paper we propose a 3-dimensional formation system using an arc welding robot. The principle of our system is just only to accumulate welding beads, so that the target 3-dimensional surfaces can be built up. Considering the effects of the gravity on the arc welding, the welding torch is steadily clamped and the position and the posture of the target board on which target work is formed is controlled by a 6-axis robot hand. Movements of the target board are controlled considering the 3dimensional shape of the target and the accumulating speed of the welding bead. In order to realize such systems, a distance sensor is mounted on the tip of the robot hand. And a coordinate transformation technique is employed

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