• Title/Summary/Keyword: batch process

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A Study on the Nutrient Removal of Wastewater Using Scenedemus sp. (Scenedesmus sp.를 이용한 하수의 영양물질 제거에 관한 연구)

  • 이희자
    • Journal of Environmental Science International
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    • v.8 no.4
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    • pp.443-449
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    • 1999
  • This paper describe the working of algal culture system under batch and continuous feeding effluents in biological treatment process. The main objective of this study was the determination of fundamental opeating parameters such as dilution rates, light intensity, biomass concentration, nutrients contents, which engender an effective nutrient and organic waste removal process. The results of this research indicate that the algae system will remove effectively nutrient and organic waste. In batch cultures, 91.8% dissolved orthophosphate and 83.3% ammonia nitrogen were removed from the sewage in ten days. In continuous flow systems, a detention time of 2.5 days was found adequate to remove 91% T-P, 87% T-N and 95% $NH_3-N$. At 22-28$^{\circ}C$, 60 rpm, with an intensity of 3500 Lux, the specific growth rate, k was 0.59/day in batch experiments. The optimal growth temperature and nutrients rate (N/P) were respectively $25^{\circ}C$ and 3~5. With an abundant supply of untrients, it was possible to sustain substantial population densities in the temperature range of 22~28$^{\circ}C$.

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Production of Alkaline Protease by Entrapped Bacillus licheniformis Cells in Repeated Batch Process

  • Mashhadi-Karim, Mohammad;Azin, Mehrdad;Gargari, Seyyed Latif Mousavi
    • Journal of Microbiology and Biotechnology
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    • v.21 no.12
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    • pp.1250-1256
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    • 2011
  • In this study, Bacillus licheniformis cells were immobilized by entrapment in calcium alginate beads and were used for production of alkaline protease by repeated batch process. In order to increase the stability of the beads, the immobilization procedure was optimized by statistical full factorial method, by which three factors including alginate type, calcium chloride concentration, and agitation speed were studied. Optimization of the enzyme production medium, by the Taguchi method, was also studied. The obtained results showed that optimization of the cell immobilization procedure and medium constituents significantly enhanced the production of alkaline protease. In comparison with the free-cell culture in pre-optimized medium, about 7.3-fold higher productivity was resulted after optimization of the overall procedure. Repeated batch mode of operation, using optimized conditions, resulted in continuous production of the alkaline protease for 13 batches in 19 days.

A Substrate Fed-Batch Biphasic Catalysis Process for the Production of Natural Crosslinking Agent Genipin with Fusarium solani ACCC 36223

  • Zhu, Yuyao;Zhao, Botao;Huang, Xiaode;Chen, Bin;Qian, Hua
    • Journal of Microbiology and Biotechnology
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    • v.25 no.6
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    • pp.814-819
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    • 2015
  • The natural crosslinking agent genipin has been applied widely in biomedicines and foods nowadays. Because of the special hemiacetal ring structure in its molecule, it can only be prepared by hydrolysis of geniposide according to biocatalysis. In this research, strategies including aqueous-organic biphasic catalysis and substrate fed-batch mode were adopted to improve the biocatalysis process of genipin. A 10 L ethyl acetate-aqueous biphasic system with geniposide fed-batch led to a satisfying genipin yield. With Fusarium solani ACCC 36223, 15.7 g/l genipin in the ethyl acetate phase was obtained, corresponding to space-time yields of 0.654 g l-1 h-1.

A Case Study W Company on the productivity innovation by changing U-Line into the TPS (TPS를 이용한 자동차 Press 부품 가공 W사 사례연구)

  • Han, Myoung-Soo;Ree, Sang-Bok
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2010.04a
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    • pp.67-73
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    • 2010
  • This study began the study by instructing enterprises to change Batch Production into U-Line. This study suggested TPS U-Line building model process and applied it to some of their product line. By connecting concerned process elements into continuous operations. Outside orders were also switched to inside operations and executed in continuous operations, thereby about 100Km of transit distance became zero Km, Production lead Time was incredibly reduced. After all, 90% of Production Lead Time, 50% of handling fault, 3/4 of workers decreased and Productivity per Person enhanced which involves improving Batch Production into Continuous Production and applies it to the real world, so that small and medium enterprises can consult this study if the company is willing to make an improvement to their product line.

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Bake hardenability of batch annealed steel sheets with prestrain (일괄 풀림처리된 강판의 예비 변형정도에 따른 소열경화 특성)

  • Huh, Hoon;Whang, P. S.
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.40-48
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    • 1990
  • Bake hardenability of batch annealed steel sheets is investigated in connection with the amount of tensile deformation and the bake hardening condition. This study associates with the method for producing bake hardening materials by means of batch annealing process and for measuring bake hardenability which is not yet fully established. The experimental result demonstrates the relationship between strain distribution and bake hardening behavior in various bake hardening conditions, which provides an essential information for automobile design and related sheet metal forming in a press shop. The result also shows the bake hardenability of the tested material increases as the baking temperature is increased from 150.deg. C. The result assures the bake hardening materials can guarantee reasonably high strength as well as good uniformity in yield strength for the automobile body by sheet metal forming process.

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Modeling and Dynamic Simulation for Biological Nutrient Removal in a Sequencing Batch Reactor(I) (연속 회분식 반응조에서 생물학적 영양염류 제거에 대한 모델링 및 동적 시뮬레이션(I))

  • Kim, Dong Han;Chung, Tai Hak
    • Journal of Korean Society of Water and Wastewater
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    • v.13 no.3
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    • pp.42-55
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    • 1999
  • A mathematical model for biological nutrient removal in a sequencing batch reactor process, which is based on the IAWQ Activated Sludge Model No. 2 with a few modifications, has been developed. Twenty water quality components and twenty three kinetic equations are incorporated in the model. The model is structured in the matrix form based on the law of mass conservation using stoichiometry and kinetic equations. Stoichiometric coefficients and kinetic parameters included in the model equations are chosen from the literature. A multistep predictor-corrector algorithm of variable step-size is adopted for solving the vector nonlinear ordinary differential equations. The simulation for experimental results is conducted to evaluate the validity of the model and to calibrate coefficients and parameters. The simulation using the model well represents the experimental results from laboratory. The mathematical model developed in this study may be utilized for the design and operation of a sequencing batch reactor process under the steady and unsteady-state at various environmental conditions.

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NIR as a tool for optimizing sampling time and studying batch dynamics.

  • Zeppelin, Joanna
    • Proceedings of the Korean Society of Near Infrared Spectroscopy Conference
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    • 2001.06a
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    • pp.1126-1126
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    • 2001
  • The paper presented here is the initial part of a larger study, in which it was determined which quality parameters in cheese powder could already be predicted by NIR at an early stage in the process and which could only be predicted at the final stages of the process. This initial study was performed in order to establish the levels and nature of variation within and between batches such that the subsequent data collection could be tackled optimally. The perspectives evolved into more than was originally planned and revealed some interesting uses of NIR-technology. Cheese powder production starts as a batch process, where waste cheese from other dairies is melted down in a vat. The process then turns into a continual process as the vat is emptied and the melted cheese is then filtered, homogenized, pasteurized and finally spray dried. Between each batch the powder is to a greater or lesser degree a mixture of 2 batches. This paper is divided into 2 aspects, one regarding the optimization of sampling time and the other is a study of process dynamics. Optimizing sampling time This initial study included 9 powder samples from 9 different batches produced during one day. The raw materials for the batches were chosen with the aim of creating a relatively high level of variation in the data. The total of 81 samples were taken out at regular intervals and spectra were collected on a NIR-systems 6500 instrument. The subsequent reduction of the data by PCA to score values shows the power of NIR as a tool to determine not only when samples are representative of a certain batch, but also which batches are stable enough to include in a further study. Studying process dynamics To take this experiment a step further 1 of the 81 samples were sent to the laboratory for further analyses. The samples were chosen on the criteria that they covered the spectral variation in the dataset. These samples were analysed for 4 chemical components and 5 physical attributes, which are essential for describing the quality of the product. The latent structure of the 7 samples, using the chemical and physical variables, is totally comparable to the latent structure of the NIR spectra. This outcome makes it possible to describe the dynamics of one day's production both chemically and physically with relatively little resources. Additionally it raises the question as to whether reference values are needed, as the latent structure of the NIR-spectra appears to be sufficient in providing information on the quality of the product. To be able to use NIR in this way would require defining quality limits in the principal component space as opposed to each of the reference values. The potential of NIR applied in an explorative fashion with batch processes opens a whole new gateway for the use of this technology. This study explains yet again after so many years in the field “why I'm crazy about NIR!”.

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Qualitative Hazard Analysis for a Batch Radical Reaction Process using HAZOP Method (HAZOP 기법을 이용한 회분식 라디칼 반응 공정에 대한 정성적 위험성 평가 방법 연구)

  • Park, KyungMin;Lee, DongKyu;Lee, JoonMan;Ahn, WonSool
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.385-393
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    • 2019
  • Potential fire, explosion and safety hazards exist in medium- or small-scale chemical plants using radical batch reaction processes due to the various conditions of materials, works or products. To minimize the potential damage, a study was conducted on qualitative hazard analysis using the HAZOP technique, which is a typical method for a qualitative risk assessment and analysis of the potential risks encountered in these chemical plants. For this purpose, a domestic chemical plant, which produces the acrylic resin by a radical batch reaction process, was selected and a risk assessment and analysis according to the procedure of HAZOP method was performed for the process. As the result of the study, to prevent the hazard, the input of inert gas and the installation of a pressure gauge were indispensable. In addition, the initiator and monomer should also be separated, and inhibiting substances and equipment are also necessary to prevent a runaway reaction.

A Batch Processing Algorithm for Moving k-Nearest Neighbor Queries in Dynamic Spatial Networks

  • Cho, Hyung-Ju
    • Journal of the Korea Society of Computer and Information
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    • v.26 no.4
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    • pp.63-74
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    • 2021
  • Location-based services (LBSs) are expected to process a large number of spatial queries, such as shortest path and k-nearest neighbor queries that arrive simultaneously at peak periods. Deploying more LBS servers to process these simultaneous spatial queries is a potential solution. However, this significantly increases service operating costs. Recently, batch processing solutions have been proposed to process a set of queries using shareable computation. In this study, we investigate the problem of batch processing moving k-nearest neighbor (MkNN) queries in dynamic spatial networks, where the travel time of each road segment changes frequently based on the traffic conditions. LBS servers based on one-query-at-a-time processing often fail to process simultaneous MkNN queries because of the significant number of redundant computations. We aim to improve the efficiency algorithmically by processing MkNN queries in batches and reusing sharable computations. Extensive evaluation using real-world roadmaps shows the superiority of our solution compared with state-of-the-art methods.

Production of Mannitol Using Leuconostoc mesenteroides NRRL B-1149

  • Kim, Chang-Yong;Lee, Jin-Ha;Kim, Byung-Hoon;Yoo, Sun-Kyun;Seo, Eun-Seong;Cho, Kab-Su;Donal F. Day;Kim, Doman
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.7 no.4
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    • pp.234-236
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    • 2002
  • A process for the production of mannitol from fructose (5% to 25%) using Leuconostoc mesenteroides NRRL B-1149 was investigated. Fermentations were carried out In batch or fed-batch fermentations without aeration at 28$\^{C}$, pH 5.0. When 5% fructose was used In batch culture fermentation, the yield of mannitol was 78% of that expected theoretically. When the frurtose concentration was Increased to 10%, the yield dropped to 59.6% of the theoretical value. However, In the fed-batch culture, using 10% fructose, the yield was 81.9% of the theoretical value. In a 15% fruttose fed-batch culture, with 5% fructose being added initially and the other 10% fructose being added as a continuous supply the final yield was 83.7% of the theoretical yield. When 20% fructose was used In the same manner, the yield was 89.5% of theoretical yield.