• Journal of Adhesion and Interface
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• v.16 no.1
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• pp.15-21
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• 2015

In this study, rheological properties and flow dynamics in roll coating process of basecoat paints have been investigated for automotive precoated metal (PCM) sheet applications. Various rheological properties for basecoats with three colors (black, blue, and silver), such as shear viscosity data at room temperature and elastic/viscous moduli under thermal curing condition, have been measured using a rotational rheometer. It is found that the relative portion of function groups inside basecoats and their viscosity level have greatly affected the formation of crosslinked networks by thermal curing. Also, operability coating windows for basecoats have been established in three-roll coating process system by observing their flow instabilities such as ribbing and cascade. It is confirmed that rheological approaches applied in this study have been usefully applied to develop environmentally-friendly PCM coating technology and optimally control the coating operations for non-Newtonian PCM paints.

• Elastomers and Composites
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• v.49 no.2
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• pp.160-166
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• 2014

The formulation of six basecoats was designed using aluminium pastes for the per-painted system in the automotive. The aluminium pastes contain pancake type metallic pigment, #501, #801, #601 and cornflake type metallic pigment, #750, #770, #790. The relative cure density of the basecoat increased in order of #501, #801, #601, #750, #770, #790. T-bending, impact resistance, and taping adhesion showed increment with increasing cure density. In the appearance( combined factor) test on cornflake type pigment, The basecoat including the smallest particle size pigment, #790 resulted in the best combined factor compared to other two systems(#750, #770).