• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.11a
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• pp.1-12
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• 2001

In cold forging of piston-pin for automobile parts, the flow defect appears by the dead metal zone. This appearance evidently happens in products with a thin piercing thickness for the dimension accuracy and the decrease of material loss. The best method that can prevent flow defect is removing dead metal zone. The purpose of this study is to investigate the material flow behavior of forward-backward extruded piston-pin through the relative velocity ratio and the stroke control of upper moving punch & container using the flow control forming technique. The finite element simulations are applied to analyse the flow defect, then the results are compared with the plasticine model material experiments. Finally, the model experiment results are in good agreement with the FE simulation ones.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.7
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• pp.1366-1375
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• 2002

In cold forging of piston-pin for automobile parts, the flow defect appears by the dead metal zone. This appearance evidently happens in products with a thin piercing thickness for the dimension accuracy and the decrease of material loss. The best method that can prevent flow defect is removing dead metal zone. The purpose of this study is to investigate the material flow behavior of forward-backward extruded piston-pin through the relative velocity ratio and the stroke control of upper moving punch & container using the flow control forming technique. The finite element simulations are applied to analyse the flow defect, then the results are compared with the plasticine model material experiments. The model experiment results are in good agreement with the FE simulation ones.

• Proceedings of the KSME Conference
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• 2001.06e
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• pp.506-511
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• 2001

This paper presents how redevelopment of the boundary layer in a backward-facing step flow is affected by boundary conditions imposed on velocity at the inlet, top and exit of the flow. A two-dimensional, laminar, incompressible flow over a backward-facing step with an open top boundary has been computed by using numerical methods of second-order time and spatial accuracy and a fractional-step method that guarantees a divergence-free velocity field at all time. The inlet velocity profile above the step is of Blasius type. Along the top boundary, shear-tree and Dirichlet conditions on the streamwise velocity were considered and at the exit fully-developed and convective boundary conditions were examined. (The vertical velocity at all boundaries were assumed to be zero explicitly or implicitly.) From the computed flow fields, the reattachment on the bottom side of shear layer separated from the tip of the step and succeeding redevelopment of the boundary layer were investigated.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.04a
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• pp.433-436
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• 2011

The effect of plasma on flow characteristics in subsonic flow in backward-facing step is studied. The velocty of main flows are 0.5 m/s. DBD plasma is using for flow control. Stainless foil and polymide films are used as an electrode and dielectric material. The change of flow characteristics are shown by different of plasma generation region in fluid flow.

• Journal of computational fluids engineering
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• v.18 no.2
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• pp.49-55
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• 2013

The goal of the research is to evaluate the open source code of OpenFOAM for the use of nuclear plant flow simulation objectively. Of the various incompressible flow solvers, simpleFoam, pimpelFoam are then tested under three validated cases (backward facing step, flow over circular cylinder and turbulent round jet flow). For the evaluation of steady state incompressible laminar flow simulation, low reynolds number of backward facing step flow was solved by simpleFoam. The resultant of the reattached lengths turned out to be similar with the other experimental and simulation results. For transient flow simulation, flow over circular cylinder and turbulent round jet flow were solved by pimpleFoam. The simulation accuracy was evaluated by comparing the resultant flow patterns with the description of the characteristics of the flow over the circular cylinder. The quantitative accuracy was evaluated for no more than 85% by comparing it to the decaying constants of the turbulent round jet velocity.

• 한국전산유체공학회:학술대회논문집
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• 2003.08a
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• pp.165-170
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• 2003

Centrifugal blowers are widely used for air handling units in industry applications. The blower has a centrifugal impeller and a scroll casing including a driving component such as an electric motor. The impeller takes forward or backward blades to induce flows into the blower. Comprehensive investigation according to the two kinds of blades is systematically carried out for a guidance of design. It is observed that flow rate of the blower with forward blades is larger than that of the system with backward blades. The reason is due to larger velocity from the rotating forward blades and the tendency is validated by a parallel experiment with a wind tunnel. Numerical analysis for the system shows detail information inside the blades and the casing. A series of figures to show the flow details offers deep understanding of a centrifugal blower with different blades.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.9
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• pp.2328-2341
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• 1995

An experimental study on the flow over the axisymmetric backward-facing step was carried out. The purposes of the present study are to investigate the effect of the free stream turbulence intensity on the reattachment length and to understand the turbulence structure of the recirculating flows. Local mean and fluctuating velocity components were measured in the separated and reattaching axisymmetric turbulent boundary layer over the wall of convex cylinder placed in a water tunnel by using 2-color 4-beam fiber optics laser Doppler velocimetry. As the free stream turbulence intensity increased, the reattachment length became shorter due to the enhanced mixing in the separated shear layer. It was also observed that the reverse flow velocity and turbulent kinetic energy increase with increasing free stream turbulence intensity. Spectral data and flow visualization showed that low-frequency motions occur in the separated flow behind a backward-facing step. These motions have a significant effect on the time-averaged turbulence data.

• Journal of Advanced Marine Engineering and Technology
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• v.23 no.1
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• pp.9-18
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• 1999

The present study is aimed to investigate flow characteristics of two-dimensional backward-fac-ing step by numerical approach. A convection conservation difference scheme based upon SOLA algorithm is used for the solution of the two-dimensional incompressible Navier-Stokes equations to simulate the laminar transitional and trubulent flow conditions at which the experimental data can be available for the backlward-facing step. The twenty kinds of reynolds number are used for the calculations. In an effort to demonstrate that the reported solutions are dependent on the mesh refinement computations are performed on seven different meshes of uniformly increasing refinement. also to investigate the result of inflow dependence two kinds of the inflow profile are chosen for the laminar flow. Irregular grid is adopted to minimize the errors on the satis-faction fo the discretized continuity. As criterion of benchmarking the result of numerical simula-tion reattachment lengthis used for the selected Reynolds numbers. The results of the present study prove the fact that the numerical predictions agree well with the experimental data and the flow characteristics are shown at the backward-facing step.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.433-436
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• 2009

This study is concerned with an effect of frictional condition in a forward/backward combined extrusion process. Generally, the material flow of the billet is influenced by the corners of the die cavity, the ratio in reduction in area, and thickness ratio of backward can thickness to forward can thickness. In addition, the frictional condition in contact area between the billet and the punch/die also affect the material flow. This paper investigated the effect of frictional condition for variable friction factors. The FEM simulation has been carried out in order to examine the effect of frictional condition. Deformation patterns and flow characteristics were examined in terms of design parameters such as extruded length ratio etc. Die pressure exerted on the die-workpiece interface is calculated by the simulation results and analyzed for safe tooling. Therefore the numerical simulation works provide a combined extrusion process of stable cold forging process planning to avoid the severe damage on the tool.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.40 no.10
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• pp.833-839
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• 2012

In this paper, we analyze the reconstruction error in the modeling of flow field on BFS(Backward Facing Step). In order for the mathematical modelling of a density on the field, the spatial and temporal modes are extracted by POD(Proper Orthogonal Decomposition) method. After formulating the modeling error, we summarize the relationship between the energy strength and the reconstruction errors. Moreover the allowable modeling error limits in the flow control point of view are confined by analysing in the frequency domain as well as time domain of the reconstructed data.