• Title/Summary/Keyword: backing

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Development of method to remove weld scallop and ceramic backing material of wedge type and its application

  • Kang, Sung-Koo;Yang, Jong-Soo;Kim, Ho-Kyung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.2
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    • pp.315-323
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    • 2015
  • The weld scallop has been used for joining T-bars. There are a lot of weld scallops in shipbuilding. It is difficult to perform scallop welding due to the inconvenient welding position. This results in many problems such as porosity, slag inclusion, etc. In this study, a new method is devised to remove weld scallops by incorporating a Ceramic Backing Material (CBM). The weld scallop is removed by an elongation of the v groove. In order to insert a CBM into the groove without a weld scallop, a wedge-shaped CBM is developed. The top side of the developed CBM is similar to the shape of a general back bead. The bottom surface has a saw-toothed shape for cutting at a suitable length. This can be attached to the root side of a face plate using adhesive tape, just like a general CBM. Welding experiments in normal and abnormal conditions are carried out and the possibility of burn-through is examined. This CBM's applicability to shipbuilding is verified.

The Effect of Test Variables on the Accuracy of Equo-Tip Hardness (Equo-Tip 경도값에 미치는 실험변수의 영향)

  • Nahm, S.H.;Jeon, S.B.;Kim, J.J.
    • Journal of the Korean Society for Heat Treatment
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    • v.3 no.2
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    • pp.32-36
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    • 1990
  • For the accurate measurements of hardness in a material, it is necessary to have a thorough understanding of the effects of test variables on the accuracy of hardness value. For the rebound hardness test, major test variables are the radius of hammer ball tip, type of backing materials, size and roughness of the specimen. In this study, effects of these variables on Equo-Tip hardness value were investigated. Hardness measurements were carried out using WC balls with various sizes of worn-ot zone. The sample materials chosen for the experiments were commercial standard hardness blocks and SM45C steel bars subjected to either normalization or quench and temper treatments. As backing materials, aluminum, steel and rubber plates were used in all the experiments. Experimental results show that for the accurate measurements of Equo-tip hardness, it is necessary to use the hammer ball with a worn-out zone parameter of less than 0.23, and the recommended minimum thickness and width of the specimen are 25mm and 70mm, respectively. Further for the surface preparation, the specimens need to be polished with an emery paper of No. 400 or finer, and for the backing matrials, it is recommended to use steels or rubbers.

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Signal-Characteristic Analysis with Respect to Backing Material of PVDF-Based High-Frequency Ultrasound for Photoacoustic Microscopy (광음향 현미경을 위한 PVDF 기반 고주파수 초음파 변환기의 흡음층 소재에 따른 신호 특성 분석)

  • Lee, Junsu;Chang, Jin Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.2
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    • pp.112-119
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    • 2015
  • Photoacoustic microscopy is capable of providing high-resolution molecular images, and its spatial resolution is typically determined by ultrasonic transducers used to receive the photoacoustic signals. Therefore, ultrasonic transducers for photoacoustic microscopy (PAM) should have a high operating frequency, broad bandwidth, and high signal-reception efficiency. Polyvinylidene fluoride (PVDF) is a suitable material. To take full advantage of this material, the selection of the backing material is crucial, as it influences the center frequency and bandwidth of the transducer. Therefore, we experimentally determined the most suitable backing material among EPO-TEK 301, E-Solder 3022, and RTV. For this, three PVDF high-frequency single-element transducers were fabricated with each backing material. The center frequency and -6 dB bandwidth of each transducer were ascertained by a pulse-echo test. The spatial resolution of each transducer was examined using wire-target images. The experimental results indicated that EPO-TEK 301 is the most suitable backing material for a PAM transducer. This material provides the highest signal magnitude and a reasonable bandwidth because a large portion of the energy propagates toward the front medium, and the PVDF resonates in the half-wave mode.

Tile Size Dependency of Ballistic Performance in Alumina (알루미나의 시편크기가 방탄거동에 미치는 영향)

  • ;S.J. Bless
    • Journal of the Korean Ceramic Society
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    • v.32 no.3
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    • pp.366-370
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    • 1995
  • The ballistic efficiency of alumina tiles with various sizes, shapes, and target configurations was measured by the thick backing plate technique. The ballistic efficiency of square tiles roughly 8 mm thick struck by 12.7mm diameter bullets rapidly increased with tile size up to about 100mm, then tended to saturate. Circular shape tiles had lower ballistic efficiencies than those of square shape tiles for the same width and thickness. Small tiles (50mm) that were recessed in aluminum wells had a significantly higher ballistic efficiency than tiles placed on a flat surface. However, the difference in the ballistic efficiency between the two target configurtions became small at larger tile sizes. All the results could be explained by the effect of reflected waves at edges and the propagation of resulting cracks on the penetration process.

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A Study on Characteristics of Die Finishing Using Conductive Elastic Tool (도전성 탄성공구를 이용한 금형연마 특성에 관한 연구)

  • 황찬해;임동재;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.96-102
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    • 2000
  • The finishing process for dies and molds is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But the research about tooling system is not enough and finishing tool must have high machining efficiency and adaptability of curved surface. So, this study investigated the application of conductive elastic tool which is composed of metal-resin bonded pellet and elastic backing material. The metal-resin bonded pellet is used to finish the surface by conventional mechanical grinding or electro-chemial grinding method. And elastic backing material is used to follow the curved surface. So conductive elastic tool has long lifetime, uniform removal rate and adaptability of curved surface.

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An Analysis of Korean Monophthongs Produced by Korean Native Speakers and Adult Learners of Korean (한국인과 한국어 학습자의 단모음 발화)

  • Kim, Jeong-Ah;Kim, Da-Hee;Rhee, Seok-Chae
    • MALSORI
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    • no.65
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    • pp.13-36
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    • 2008
  • This paper attempts to analyze the characteristics of Korean vowel production by 12 Korean native speakers and 36 adult learners. The analyses have been performed with investigations of F1and F2 values. Results showed that there's no significant difference between /ㅔ/ and /H/ and between /ㅗ/ and /ㅜ/ in Korean native speakers' pronunciations. The distinguishing tendencies found in the analyses of foreign learners' pronunciations are fronting and lowering of /ㅗ/ by English speakers, backing and heightening of /ㅓ/ by Japanese speakers and backing and lowering of /ㅏ/ by Chinese speakers. For the limitations of this paper, it has a meaning of a preliminary study and could be developed into further research to show the order of acquisition and L1 transference.

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Broad-Band Underwater Acoustic Transducer for Doppler Velocity Log (도플러 속도계(DVL)를 위한 광대역 수중 음향 트랜스듀서)

  • Yun, Cheol-Ho;Lee, Yeoung-Pil;Ko, Nak Yong;Moon, Yong-Seon
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.9
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    • pp.755-759
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    • 2013
  • A broad-band underwater acoustic transducer that uses thickness vibration mode, derived from a disk type piezoelectric ceramic, has been proposed and designed for DVL (Doppler Velocity Log). Three different types of acoustic transducer were evaluated with respect to the transmitting voltage response, receiving voltage sensitivity and bandwidth of the transducer. The effect of the acoustic impedance matching layer and backing layer is discussed. The results demonstrated that three matching layer with lossy backing layer is the best configuration for underwater transducer. The trial underwater acoustic transducer with three matching layer has a frequency bandwidth of 55%, maximum transmitting voltage response of 200 dB and a maximum receiving voltage sensitivity of -187.3 dB.

ANN Synthesis Models Trained with Modified GA-LM Algorithm for ACPWs with Conductor Backing and Substrate Overlaying

  • Wang, Zhongbao;Fang, Shaojun;Fu, Shiqiang
    • ETRI Journal
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    • v.34 no.5
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    • pp.696-705
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    • 2012
  • Accurate synthesis models based on artificial neural networks (ANNs) are proposed to directly obtain the physical dimensions of an asymmetric coplanar waveguide with conductor backing and substrate overlaying (ACPWCBSO). First, the ACPWCBSO is analyzed with the conformal mapping technique (CMT) to obtain the training data. Then, a modified genetic-algorithm-Levenberg-Marquardt (GA-LM) algorithm is adopted to train ANNs. In the algorithm, the maximal relative error (MRE) is used as the fitness function of the chromosomes to guarantee that the MRE is small, while the mean square error is used as the error function in LM training to ensure that the average relative error is small. The MRE of ANNs trained with the modified GA-LM algorithm is less than 8.1%, which is smaller than those trained with the existing GA-LM algorithm and the LM algorithm (greater than 15%). Lastly, the ANN synthesis models are validated by the CMT analysis, electromagnetic simulation, and measurements.

EVALUATION ON THE FATIGUE STRENGTH OF SINGLE-SIDED WELDED JOINTS WITH CERAMIC BACKING MATERIAL

  • Kim Gwang-Seok;Kim Yu-Il;Jeon Yu-Cheol;Gang Jung-Gyu;Heo Ju-Ho;Lee Seong-Geun
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.255-257
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    • 2004
  • This report presents S-N testing results of the butt and T-joint weldment which are produced by single sided welding with cenramic backing material. The specimen is designed in accordance with JISZ 3103 aid the test is peformed by the JSME S002. The nominal and hot spot stress based design S-N curves derived from fatigue tests are compared with the BS design curve. For butt and T-joint, it can be known that the double-sided butt welding process could be replaced by the single sided butt welding.

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