• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2012년도 춘계학술발표회 논문집
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• pp.37-37
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• 2012

The coated steels, mainly with zinc by either hot-dip galvanizing or electroplating, are widely used for panels of automotive, electrical appliances and construction, whose size of world market have reached 130 million tons in 2008. Current issues for the coated steels can be integrated in terms of high functionality, low cost, environment-friend and available resource. The best solution can be provided if thin layer coating with higher quality is produced by an eco-friendly process, and PVD, physical vapor deposition, can be an alternative practice to existing coating processes. PVD technologies have been very common ones in electronic and semiconductor industries, but recognized as non-profitable processes for the coated steels due to low process speed and lack of continuous operation skills. Systematic researches from 1990s in Europe, even though discouraged by a shutdown of the first Japanese PVD coating plant in 1999, have realized several continuous PVD coating plants, and also enhanced launching of developments in steel industries. To be successful with PVD coating technologies over existing ones, productivity to meet economics should be created from a highly sophisticated process. Some PVD technologies fit for the high-speed process will be introduced together with experiences from industrial applications.

• Current Optics and Photonics
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• 제3권1호
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• pp.16-21
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• 2019

We present a broad-bandwidth comb-spacing-swept source (CSWS) based on a differential polarization delay line (DPDL) for interferometric three-dimensional (3D) imaging. The comb spacing of the CSWS is repeatedly swept by the tunable DPDL in the multiwavelength source to provide depth-scanning optical coherence tomography (OCT). As the polarization differential delay of the DPDL is tuned from 5 to 15 ps, the comb spacing along the wavelength continuously varies from 1.6 to 0.53 nm, respectively. The wavelength range of various semiconductor optical amplifiers and the cavity feedback ratio of the tunable fiber coupler are experimentally selected to obtain optimal conditions for a broader 3-dB bandwidth of the multiwavelength spectrum and thus provide a higher axial resolution of $35{\mu}m$ in interferometric OCT imaging. The proposed CSWS-OCT has a simple imaging interferometer configuration without reference-path scanning and a simple imaging process without the complex Fourier transform. 3D surface images of a via-hole structure on a printed circuit board and the top surface of a coin were acquired.

• 한국산업융합학회 논문집
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• 제25권6_2호
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• pp.961-968
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• 2022

Hydrogen embrittlement leads to the damages in bolts, nut, especially, high pressure valves, in the semiconductor facilities, hydrogen vehicles, hydrogen stations and so on. Monel material has higher strength than SUS material. Therefore, even though Monel material with special alloy is usually used to prevent the hydrogen embrittlement, it needs powerful drawing system to manufacture the rectangular or hexagonal bar using circular bar. The purpose of this study is to investigate the characteristics of plastic deformation of Monel material and 2 rollers of rolling unit in plastic limit through numerical analysis. As the results, it was predicted that, based on mean stress, as the rolling step was increased, the rolling force of rolling unit was decreased. In addition, the heat treatment for Monel material was needed because of residual stress due to plastic deformation. As for rollers, the roller was safe about 1.86 times compared with that of ultimate strength. In this study, as the roller 2 showed larger stress than roller 1, thus, roller 2 should be designed carefully to guarantee the safety. Further it was confirmed that the reaction force of roller could be helpful in bearing design.

• International Journal of Internet, Broadcasting and Communication
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• 제16권1호
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• pp.269-279
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• 2024

The study explores the evolving landscape of overseas expansion strategies by Korean corporations, focusing on recent geopolitical tensions, the COVID-19 pandemic, and disruptions in global supply chains. It emphasizes the challenges faced by industries producing high-value products and delves into the concept of "Friend-Shoring" policies in the United States, leading major Korean companies to invest in local semiconductor, battery, and automotive factories. Recognizing the potential fragmentation of Korea's manufacturing sector, the paper introduces the "Mother Factory" strategy as a policy initiative, inspired by Japan's model, to establish core production facilities domestically. The discussion unfolds by examining the cases of major companies in Japan and the United States, highlighting the need for Korea to adopt a mother factory strategy to mitigate risks associated with friend-shoring policies. Inspired by Intel's "Copy Exactly" approach, the paper proposes a Korean mother factory model integrating smart factory technology and digital twin systems. This strategic shift aims to enhance responsiveness to geopolitical challenges and fortify the competitiveness of Korean high-tech industries. Finally, the paper proposes a Korean Mother Factory based on smart factory concepts. The suggested model integrates smart factory technology and digital twin frameworks to enhance responsiveness and fortify competitiveness. In conclusion, the paper advocates for the adoption of a comprehensive Korean Mother Factory model to address contemporary challenges, foster advanced manufacturing, and ensure the sustainability and competitiveness of Korean high-tech industries in the global landscape. The proposed strategy aligns with the evolving dynamics of the manufacturing sector and emphasizes technological advancements, collaboration, and strategic realignment.

• 한국산업융합학회 논문집
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• 제27권3호
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• pp.573-580
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• 2024

Recently, the special alloy, for instance, such as Monel and Inconel, is used for valves, bolt/nuts, and fittings in semiconductor facility, FCEV(fuel cell electric vehicle) and hydrogen gas station, to reduce the hydrogen embrittlement. Even though the Monel material has high cost, it is recommended to use for the cases of ultra high pressure, ultra high leak-proof and so on. The purpose of this study is to investigate the characteristics of Monel material within elastic limit through the comparative analysis when Monel material is extruded or drawn. As the results, the deformation of Monel material was increased as the number of pass was increased, further, the deformation of Monel material by drawing was larger than that by extrusion. In the safety factor, the case that load is less than 420kN, the plastic deformation due to drawing could be happened faster than that due to extrusion. However, the case of more than 420kN, it showed that the plastic deformation for extrusion and drawing was almost similar.

• 대한기계학회논문집B
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• 제37권1호
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• pp.27-33
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• 2013

제품의 성능 및 신뢰성 향상을 위하여 효과적이고, 적정한 방열장치의 중요성이 지속적으로 부각되고 있다. 현재 가장 널리 쓰이는 방열장치는 알루미늄 압출식 평행핀 형상의 히트싱크(heat sink)로 이의 설계를 위해서는 방열량과 최대 허용온도 등에 대한 목표가 결정되어야 하며, 사용 환경 및 설치 방법에 따른 열전달 계수의 예측이 이루어져야 한다. 본 연구에서는 히트싱크의 베이스가 수직, 수평상태를 유지함에 따라 나타나는 핀 주변의 자연대류 유동 특성을 전산모사 해석을 통해 고찰하였다. 또한, 일반적인 자연대류형 히트싱크를 대상으로 수평 및 수직상태에서의 열적 성능 실험을 수행하였으며, 기존의 연구결과와 비교함으로써 설치방향이 히트싱크 방열성능에 미치는 영향에 대하여 분석하였다. 실험결과 수평상태의 경우는 수직인 경우에 비하여 약 10~15% 열전달 계수의 감소가 발생하였다.

• 한국전자파학회논문지
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• 제23권11호
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• pp.1297-1306
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• 2012

본 논문에서는 77 GHz 차량용 레이더 시스템에 필요한 레이더 송신기를 설계하였다. 130 nm RF CMOS 공정을 이용하여 설계한 13 GHz 주파수 합성기로 6 체배기를 내장한 상용의 화합물 전력 증폭기를 구동하여 77 GHz 송신 신호를 발생시켰다. 13 GHz 주파수 합성기는 6 체배용 전력 증폭기를 구동하기 위해 4 dBm 출력을 내는 주입 잠금 버퍼를 내장하고 있다. 제작한 77 GHz 레이더 송신기 모듈은 주파수 조정 범위 내에서 출력 전력이 최소 13.99 dBm이고, 중심 주파수 대비 기준 스퍼의 크기는 -36.45 dBc이다. 또한, 76.5 GHz 중심 주파수의 1 MHz 오프셋에서 -81 dBc/Hz의 위상 잡음 특성을 보인다.

• 전기학회논문지
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• 제66권12호
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• pp.1889-1894
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• 2017

Global automobile manufacturers are developing electric vehicles (EVs) to eliminate the pollutant emissions from internal combustion vehicles and to minimize fossil fuel consumptions for the future generations. However, EVs have a disadvantage of shorter traveling distance than that of conventional vehicles. To answer this shortfall, more batteries are installed in the EV to satisfy the consumer expectation for the driving range. However, as the energy capacity of the battery mounted in the EV increases, the amount of heat generated by each cell also increases. Naturally, a better battery thermal management system (BTMS) is required to control the temperature of the cells efficiently because the appropriate thermal environment of the cells greatly affects the power output from the battery pack. Typically, the BTMS is divided into an active and a passive system depending on the energy usage of the thermal management system. Heat exchange materials usually include gas and liquid, semiconductor devices and phase change material (PCM). In this study, an application of PCM for a BTMS was investigated to maintain an optimal battery operating temperature range by utilizing characteristics of a PCM, which can accumulate large amounts of latent heat. The system was modeled using Dymola from Dassault Systems, a multi-physics simulation tool. In order to compare the relative performance, the BTMS with the PCM and without the PCM were modeled and the same battery charge/discharge scenarios were simulated. Number of analysis were conducted to compare the battery cooling performance between the model with the aluminum case and PCM and the model with the aluminum case only.

• 한국산학기술학회논문지
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• 제15권10호
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• pp.6289-6295
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• 2014

BGA 또는 SMD 형태를 갖는 반도체 칩을 인쇄회로 기판에 장착/제거 등의 수리작업에 사용되는 리워크 시스템은 작업 대상물의 손상을 줄이기 위해 열풍 토출구의 온도를 정밀하게 제어할 필요가 있다. 본 논문에서는 비선형 시스템인 리워크 시스템의 열풍 온도 제어를 위해 TSK 퍼지 규칙으로 구성되는 퍼지 PID 제어기 설계 방법을 제시한다. 먼저 제안하는 제어기의 설계 알고리즘을 제시하고, 리워크 시스템에 적용하여 제어기를 설계하는 과정을 보인다. 제안한 제어기의 성능을 확인하기 위하여 온도 제어를 실험한 결과, 제안 방법의 최소자승오차는 9.44로서 일반적으로 사용하는 PID 제어기를 사용한 경우의 오차인 15.88보다 설정온도에 잘 수렴함을 보였다.

• 한국산학기술학회논문지
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• 제11권11호
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• pp.4121-4128
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• 2010

프로브 카드는 웨이퍼의 칩 검사에 사용된다. 또한 반도체의 고집적화에 따른 미세피치 대응으로 높은 위치 정도가 요구된다. 그러나 실제 장비에서는 하부 척에서 높은 열이 프로브 카드로 전달되어, 프로브 카드의 열변형을 초래하게 된다. 프로브 카드의 수직방향 열변형은 핀의 접촉관련 문제를 야기할 것이고, 수평방향의 열변형은 x-y 방향으로의 위치 오차를 만들 것이다. 따라서 프로브 카드는 허용 범위내의 열변형이 이루어지도록 재질과 구조를 갖게 설계되어야 한다. 본 연구에서는 유한요소 해석프로그램인 ANSYS$^{TM}$를 이용하여 프로브 카드의 실제 부하 조건들을 적용한 열전달 해석을 수행하였다. 정상상태 온도 구배에 대해 열변형이 계산되었으며, 최종적으로 적절한 설계변수들을 조정하여 열변형이 최소화 될 수 있는 새로운 구조를 제안하였다.