• Title/Summary/Keyword: automation tool

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A Study of Deburring System Using The Image Processing Technique (화상처리 기법을 이용한 디버링 시스템에 관한 연구)

  • Bae, Joon-Young;Joo, Youn-Myoung;Choi, Sang-Kyun;Lee, Sang-Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.128-135
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    • 2002
  • Burr is a projected part of finished workpiece. It is unavoidable and undesirable by-product of most metal cutting or shearing process. Also, it must be removed to improve the fit of machined parts, safety of workers, and the effectiveness of finishing operation. But deburring process Is one of manufacturing processes that have not been successfully automated, so deburring automation is strongly needed. This paper focused on developing a basic algorithm to find edge of workpiece and match two different image data for deburring automation which includes automatic recognition of parts, generation of deburring tool paths and edge/comer finding ability by analyzing the DXF drawing file which contains information of part geometry. As an algorithm fur corner finding, SUSAN method was chosen. It makes good performance in finding edge and corner in suitable time. And this paper suggested a simple algorithm to find matching point between CCD image and drawing file.

A Mathematical Model for Converting Conveyor Assembly Line to Cellular Manufacturing

  • Kaku, Ikou;Gong, Jun;Tang, Jiafu;Yin, Yong
    • Industrial Engineering and Management Systems
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    • v.7 no.2
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    • pp.160-170
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    • 2008
  • This paper proposes a mathematical model for converting conveyor assembly line to cellular manufacturing in complex production environments. Complex production environments refer to the situations with multi-products, variant demand, different batch sizes and the worker abilities varying with work stations and products respectively. The model proposed in this paper aims to determine (1) how many cells should be formatted; (2) how many workers should be assigned in each cell; (3) and how many workers should be rested in shortened conveyor line when a conveyor assembly line should be converted, in order to optimize system performances which are defined as the total throughput time and total labor power. We refer the model to a new production system. Such model can be used as an evaluation tool in the cases of (i) when a company wants to change its production system (usually a belt conveyor line) to a new one (including cell manufacturing); (ii) when a company wants to evaluate the performance of its converted system. Simulation experiments based on the data collected from the previous documents are used to estimate the marginal impact that each factor change has had on the estimated performance improvement resulting from the conversion.

Development of the Measuring System for Automation of Hydroponics (수경재배 자동화를 위한 계측시스템의 개발)

  • 김성은;김영식;김승우
    • Journal of Bio-Environment Control
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    • v.5 no.2
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    • pp.210-214
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    • 1996
  • The measuring system was developed for automation of hydroponic culture. It runs in Windows 3.1 and 95. Main window contains greenhouse screen and menu bars such as system setting, sensor calibration, greenhouse status, actuator control, file management, view, and help. Users can use pop-up menu, tool bar and status bat as well as menu bar for manipulation. Especially it was designed to retain flexibility for researchers, who changed detecting sensors frequently. Users can change storage intervals of files, of which 3 types were prepared to use in other software like as statistical programs, graphic programs and/or spread sheets. This system was adopted to deep flow culture system and evaluated to be appropriate for any kind of hydroponic systems.

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Development of Machine Vision System based on PLC (PLC 기반 머신 비전 시스템 개발)

  • Lee, Sang-Back;Park, Tae-Hyoung;Han, Kyung-Sik
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.7
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    • pp.741-749
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    • 2014
  • This paper proposes a machine vision module for PLCs (Programmable Logic Controllers). PLC is the industrial controller most widely used in factory automation system. However most of the machine vision systems are based on PC (Personal Computer). The machine vision system embedded in PLC is required to reduce the cost and improve the convenience of implementation. In this paper, we newly propose a machine vision module based on PLC. The image processing libraries are implemented and integrated with the PLC programming tool. In order to interface the libraries with ladder programming, the ladder instruction set was also designed for each vision library. By use of the developed system, PLC users can implement vision systems easily by ladder programming. The developed system was applied to sample inspection system to verify the performance. The experimental results show that the proposed system can reduce the cost of installing as well as increase the ease-of-implementation.

Design Automation of High-Performance Operational Amplifiers (고성능 연산 증폭기의 설계 자동화)

  • Yu, Sang-Dae
    • Journal of Sensor Science and Technology
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    • v.6 no.2
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    • pp.145-154
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    • 1997
  • Based on a new search strategy using circuit simulation and simulated annealing with local search, a technique for design automation of high-performance operational amplifiers is proposed. For arbitrary circuit topology and performance specifications, through discrete optimization of a cost function with discrete design variables the design of operational amplifiers is performed. A special-purpose circuit simulator and some heuristics are used to reduce the design time. Through the design of a low-power high-speed fully differential CMOS operational amplifier usable in smart sensors and 10-b 25-MS/s pipelined A/D converters, it has been demonstrated that a design tool developed using the proposed technique can be used for designing high-performance operational amplifiers with less design knowledge and less design effort.

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Development about Welding-process Automatic System on the department of Axle Casing Nut for Commercial Vehicle (상용차용 액셀 케이싱의 너트부 용접공정 자동화 시스템 개발)

  • Kim, Jae-Yeol;Yoo, Sin;Oh, Sung-Min;Jang, Jong-Hoon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.810-814
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    • 1996
  • The purpose of this exclusive welding-machine process using the welding Torch-rotation form is to develop a mechanism which can solve the problem of twisted welding wires and cables. The technique was developed by revising the torch position and smooth controlling of both the formal and reverse rotation. Some of the advantages of using the Torch-rotation form over the Work-rotation technique are the practical uses of increased work space and link work with the automation system of the plant. Using this welding machine process, It is possible to design a specific tool in order to solve the implemental problem. And I produced a control plate which can manipulate the progress of the entire process at the work place. Even if another kind of axle casing's welding work is used this process can be utilized if the fixed tip and work is produced and changed. The development if this exclusive welding-machine could reduce the manpower of skilled welding labor and after considerable analysis, this machine was found to increase productivity and better quality product in comparison to the handmade product.

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Comparative Interactivity Analysis in Multiview Video Coding Schemes

  • Yang, You;Dai, Qionghai;Jiang, Gangyi;Ho, Yo-Sung
    • ETRI Journal
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    • v.32 no.4
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    • pp.566-576
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    • 2010
  • In a multiview video system, interactivity is important for users and should be considered in the design of multiview video coding (MVC). In this paper, we present an interactivity evaluation model for MVC schemes by using both weighted random graph and Markov approaches. The main factors that affect both the interactivity and rate-distortion (RD) performances of MVC schemes are analyzed and discussed in detail. By taking these factors into consideration, a new MVC scheme is proposed for high interactivity and RD gains. Experimental results show that the proposed scheme has a significant interactivity gain with little coding loss, compared to the state-of-the-art benchmark. As an extension to RD performance analysis, the interactivity evaluation model can be used as a design tool of alternative schemes for a future interactive multiview video system.

Aerodynamic Analysis Automation and Analysis Code Verification of an Airfoil in the Transonic Region (천음속영역에서 에어포일의 공력해석 자동화 및 해석코드 검증)

  • Kim, Hyun;Chung, Hyoung-Seog;Chang, Jo-Won;Choi, Joo-Ho
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.14 no.3
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    • pp.7-15
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    • 2006
  • Aerodynamic analysis of an airfoil in the transonic region was automated in order to enable parametric study by using the journal file of the commercial analysis code FLUENT, pre/post process Gambit and computational mathematics code MATLAB. The automated capability was illustrated via NACA 0012 and RAE 2822 airfoils. This analysis was carried out at Mach numbers ranged from 0.70 to 0.80, angles of attack; 1$^{\circ}$, 2$^{\circ}$ and 4$^{\circ}$, Reynolds numbers; 4.0${\times}$106, 6.5${\times}$106. The analysis results of a pressure coefficient were verified by comparing with the experimental data which were measured in terms of chord length because the pressure coefficient of an airfoil surface is a good estimator of flow characteristics. The results of two airfoils show that this analysis code is useful enough to be used in the design optimization of airfoil.

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Automation Program for Drawing and Examination of Locking Sheet (연동도표 작성 및 검토 자동화 프로그램)

  • Chang, Seung-Ho;Yoo, Keun-Su;Han, Chang-Woo;Lee, Young-Soo
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1285-1293
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    • 2008
  • Locking sheet is to display the contents of interlocking equipment for safe train drive in stations. It is being used as a basic information for interlocking equipment and for route control condition and the discussion for train operation between related parties. In spite of importance of this, there was no other way except depending on the work by hands from each stage(drawing, examination, discussion, approval) due to non-existing any tool. It is written it takes 30days from drawing to approval by procedures. However, it is required over the days in real time due to argument of each party. Furthermore on drawing of locking sheet, special conditions applied in accordance with situations of each station occasionally are different depending on the person in charge. Therefore, it is urgent to make up Logic Tree to accept special conditions of all stations. Automation Program for Drawing and Examination of Locking Sheet is to improve inefficient interlocking operation which was operated by hands in accordance with custom as automated system. The target of this program is to minimize the processing time and potential errors by personal work and set up standards for Logic Tree of special condition.

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A Study on Rotary Swaging Process Simulation using DEFORM (DEFORM을이용한 로터리 스웨이징 공정의 시뮬레이션에 대한 연구)

  • Lim, Dong-jae;Chung, Won-Jee;Sul, Sang-Suk;Kim, Dae-Young;Choi, Kyung-Shin;Cha, Tae-Hyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.106-112
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    • 2019
  • Rotary swaging is a method of forging automotive drive shafts. In this paper, we propose a new two-hammer forging technique by applying the problem-solving approach TRIZ to improve the efficiency and productivity of the rotary swaging automation process. We will simplify the materials and hammers via the 3D modeling tool SolidWorks for high accuracy of a comparative analysis of existing and proposed methods under the same boundary conditions. In addition, we will compare the stress trends of the proposed model using ANSYS Workbench and verify the feasibility through a comparison of the simulation results using DEFORM. Relative to the existing method, the proposed method can decrease production costs and improve efficiency of the automation process by reducing the power source.